Rapid densification of borophosphosilicate glass
The effect of densification, using a rapid thermal annealer, on properties of low pressure chemical vapor deposited borophosphosilicate glass films (4 wt.% B, 4 wt.% P) has been investigated. After densification, the wet etch rate of the films decreased by a factor of 12, while the infrared Si–O band peak height increased by 10%. Application of these findings to process monitoring and the impact of densification on subsequent processing have been examined. Results show that a single densification cycle at 950 °C/20 s induces glass flow behavior. Furthermore, for densification cycles from 500 to 1000 °C for 20 s followed by a fusion cycle of 1100 °C/20 s, densification temperature has no effect on the smoothing of glass over step structures. However, for contact sidewalls a densification cycle of at least 700 °C/20 s is required for sufficient tapering of the sharp corner. An optimal densification cycle for device processing was determined to be 800 °C/20 s.