Detecting Teeth Defects on Automotive Gears Using Deep Learning

Gears are a vital component in many complex mechanical systems. In automotive systems, and in particular vehicle transmissions, we rely on them to function properly on different types of challenging environments and conditions. However, when a gear is manufactured with a defect, the gear’s integrity can become compromised and lead to catastrophic failure. The current inspection process used by an automotive gear manufacturer in Guelph, Ontario, requires human operators to visually inspect all gear produced. Yet, due to the quantity of gears manufactured, the diverse array of defects that can arise, the time requirements for inspection, and the reliance on the operator’s inspection ability, the system suffers from poor scalability, and defects can be missed during inspection. In this work, we propose a machine vision system for automating the inspection process for gears with damaged teeth defects. The implemented inspection system uses a faster R-CNN network to identify the defects, and combines domain knowledge to reduce the manual inspection of non-defective gears by 66%.

Modeling The Sport Differential Mechanism

The study is devoted to the issues of mathematical modeling and simulating the sport differential mechanism (DM) with controllable torque redistribution. The issue is caused by the elaboration of ADAS systems with the automated torque vectoring for transmissions of all-wheel-drive (AWD) vehicles and the inclusion of such devices in the combined autonomous vehicle trajectory control scheme. At the article's beginning, the use of devices for redistributing traction forces is reasoned by analyzing the curvilinear vehicle motion, where they could ensure the accuracy of vehicle steerability. The literature review highlights modern developments in the field of modeling and researching such DMs. Considering the vehicle turn with a minimum radius, the conditions corresponding to passing greater torque over the outrunning rear axle are determined. All the mechanism's components and loads acting between them are described in detail. To form an original method of mathematical description of the mechanism functioning, the system of differential equations, systems of kinematic and force connections are considered separately. The article details the mathematical approach to generalize the way for automating the equation compilation for rotational mechanical systems such as vehicle transmissions. In the simulation section, a Simulink model reflecting the functional components and calculation procedures is presented. A series of testing and simulations on the DM operation with forcible torque distribution is carried out. Modeling data are presented, and the analysis of simulation results is performed. In the completion, conclusions are made regarding the scope and use of this model and the prospects for further developing the method proposed to automate the formation of equation systems.

Algorithm for adapting the clutch of robotic transmissions of commercial vehicles in the light commercial vehicles and light-duty trucks class

In the modern world, the main efforts of developers of commercial vehicles are aimed at increasing the economic efficiency of using cars, reducing the negative impact on the environment and increasing the level of safety, both passive and active. The use of automatic transmissions allows the engine to work in the most optimal modes, and the driver to concentrate on monitoring the traffic situation and not be distracted by gear shifting. In commercial vehicles, robotic mechanical transmissions have become widespread. In such a transmission, the clutch and gear selection are controlled by actuators controlled by an electronic unit. Dry clutches are common in commercial vehicle transmissions. For adequate control of the clutch, it is necessary to have its high-quality model, which takes into account the coefficient of friction, touch point, the effect of temperature and many other factors. Therefore, the actual problem in the control of such transmissions is to determine the touch point of the clutch, which can serve as the main source of uncertainty in the clutch model along with the coefficient of friction. This article proposes an adaptation method for assessing the clutch touch point in real time. This approach has been applied to dry clutch control in transmissions of LCV and LDT vehicles, and the results are experimentally validated on robotic transmissions in production vehicles.

Energy Efficiency, Emissions, Tribological Challenges and Fluid Requirements of Electrified Passenger Car Vehicles

The motivations for the move to electrified vehicles are discussed with reference to their improved energy efficiency, their potential for lower CO2 emissions (if the electricity system is decarbonized), their lower (or zero) NOx/particulate matter (PM) tailpipe emissions, and the lower overall costs for owners. Some of the assumptions made in life-cycle CO2 emissions calculations are discussed and the effect of these assumptions on the CO2 benefits of electric vehicles are made clear. A number of new tribological challenges have emerged, particularly for hybrid vehicles that have both a conventional internal combustion engine and a battery, such as the need to protect against the much greater number of stop-starts that the engine will have during its lifetime. In addition, new lubricants are required for electric vehicle transmissions systems. Although full battery electric vehicles (BEVs) will not require engine oils (as there is no engine), they will require a system to cool the batteries—alternative cooling systems are discussed, and where these are fluid-based, the specific fluid requirements are outlined.

Energy Efficiency, Emissions, Tribological Challenges and Fluid Requirements of Electrified Passenger Car Vehicles

The motivations for the move to electrified vehicles are discussed with reference to their improved energy efficiency, their potential for lower CO2 emissions (if the electricity system is decarbonized), their lower (or zero) NOx/particulate matter (PM) tailpipe emissions, and the lower overall costs for owners. Some of the assumptions made in life-cycle CO2 emissions calculations are discussed and the effect of these assumptions on the CO2 benefits of electric vehicles are made clear. A number of new tribological challenges have emerged, particularly for hybrid vehicles that have both a conventional internal combustion engine and a battery, such as the need to protect against the much greater number of stop-starts that the engine will have during its lifetime. In addition, new lubricants are required for electric vehicle transmissions systems. Although full battery electric vehicles (BEVs) will not require engine oils (as there is no engine) they will require a system to cool the batteries – alternative cooling systems are discussed, and where these are fluid based, the specific fluid requirements are outlined.