Frictional Behaviour of the Microstructural Surfaces Created by Cylindrical Grinding Processes

Cylindrical surface grinding can create defined textural patterns on a component with high quantity. This paper presents an experimental investigation of the frictional behaviours of ground cylindrical microstructural surfaces under a well lubrication condition. It shows that the coefficient of friction (COF) of microstructural surface is influenced by different workload and rotation speed. The results reveal that conventional surface roughness parameters do not present the influence of surface microstructure on friction performance well. However, the paper presents an interesting discovery that the friction behaviour of microstructural surfaces created by grinding could be controlled by combining dressing and grinding conditions. Such a discovery provides a logic way to reduce surface friction for energy efficiency applications. A few functional relationships have been established to illustrate the influence of microstructural features on friction. It was found that the ground microstructural surface could improve friction performance up to 20% compared to the smoother surfaces without defined surface textural patterns.

Metal matrix nanocomposites in tribology: Manufacturing, performance, and mechanisms

Metal matrix nanocomposites (MMNCs) become irreplaceable in tribology industries, due to their supreme mechanical properties and satisfactory tribological behavior. However, due to the dual complexity of MMNC systems and tribological process, the anti-friction and anti-wear mechanisms are unclear, and the subsequent tribological performance prediction and design of MMNCs are not easily possible: A critical up-to-date review is needed for MMNCs in tribology. This review systematically summarized the fabrication, manufacturing, and processing techniques for high-quality MMNC bulk and surface coating materials in tribology. Then, important factors determining the tribological performance (mainly anti-friction evaluation by the coefficient of friction (CoF) and anti-wear assessment with wear rate) in MMNCs have been investigated thoroughly, and the correlations have been analyzed to reveal their potential coupling/synergetic roles of tuning tribological behavior of MMNCs. Most importantly, this review combined the classical metal/alloy friction and wear theories and adapted them to give a (semi-)quantitative description of the detailed mechanisms of improved anti-friction and anti-wear performance in MMNCs. To guarantee the universal applications of these mechanisms, their links with the analyzed influencing factors (e.g., loading forces) and characteristic features like tribo-film have been clarified. This approach forms a solid basis for understanding, predicting, and engineering MMNCs’ tribological behavior, instead of pure phenomenology and experimental observation. Later, the pathway to achieve a broader application for MMNCs in tribo-related fields like smart materials, biomedical devices, energy storage, and electronics has been concisely discussed, with the focus on the potential development of modeling, experimental, and theoretical techniques in MMNCs’ tribological processes. In general, this review tries to elucidate the complex tribo-performances of MMNCs in a fundamentally universal yet straightforward way, and the discussion and summary in this review for the tribological performance in MMNCs could become a useful supplementary to and an insightful guidance for the current MMNC tribology study, research, and engineering innovations.

Evaluation of Flood Routing Models and Their Relationship to The Hydraulic Properties of The Diyala River Bed

In this study, four types of flood routing approaches were studied which give significantly varied results represented by the differences between computed and observed flows and also differ considerably on the friction coefficient and bed slope of the channels. First two approaches use a hydraulic solution to solve the equations of unsteady flow, while the third approach uses the hydrological solution, and the fourth algorithm solves Muskingum approach with seven parameters. All these approaches were run with the same input parameters, the results were compared and tested with four Error Measurement Indices, Sum of Squared Deviations, Error of Peak Discharge, Variance Index, and agreement index. Diyala River was selected for this application. Dynamic wave method gave accurate results, followed by the characteristic method, and then the linear Muskingum-Cunge method, but Symbiotic Organisms Search Algorithm not gave any senses due to change in roughness or bed slope and gave very identical values with recorded outflow in all conditions, which means that the hydraulic solution is better compared to the hydrological solution. The results also showed that the difference between the calculated and observed flows diminished with a decrease in the coefficient of friction and an increase in the bed slope channel.

Numerical Parametric Study of Fully Encased Composite Columns Subjected to Cyclic Loading

This paper investigates the cyclic behaviour of steel-concrete encased composite columns. By investigating the cover concrete and the steel-concrete coefficient of friction on the behaviour (strength, ductility, stiffness, and energy dissipation) of composite columns subjected to combined axial load and cyclically increasing lateral load to improve the strength and performance of the composite column. Eight of the columns were designed to study the cover concrete effect, and eleven other columns were designed to study the coefficient of friction effect in the dynamic behaviour to the cyclic load. Additionally, in this study, the finite element models created in ANSYS software were verified and calibrated against previously published experimental results (load-displacement curve, load capacity and failure mode). The numerical results obtained from the finite element model indicate that the ductility and the energy dissipated increased by +11.71 and +18.93% receptively by the increase of the cover concrete until reaching the limit of the cover concrete. Beyond this limit, the ductility and the energy decrease by 27.33 and 24.97% receptively. The results also indicate that the ductility and the energy dissipated increased by 12.62 and 7.82% receptively by the increased coefficient of friction until reach 0.6, after that the energy decreases by 4.47%. Doi: 10.28991/CEJ-2022-08-01-04 Full Text: PDF

Characterization of physical properties of bismuth-titanium coatings on 316L stainless steel

The 316 L steel is a type of stainless steel widely used in the medical industry, which in recent years has been studied for different uses in society. Being an engineering material, it is imperative to know its performance based on its physical and mechanical properties that allow identifying the response of this steel in addition to thin films as coatings. Bismuth and titanium have been recently used to improve the properties of 316 L steel, so they were used in this study. The sol-gel technique was used as the film forming method. The response of physical and mechanical properties was evaluated from the analysis of microhardness and coefficient of friction reported for the different types of steel-coating systems. Higher microhardness values were found for films with higher proportion of titanium. The coefficient of friction values is influenced by the system used, with higher values obtained for samples with a single coating layer.

Study of Tribological Properties of Fullerenol and Nanodiamonds as Additives in Water-Based Lubricants for Amorphous Carbon (a-C) Coatings

The tribological performances of fullerenol and nanodiamonds (NDs) as additives in water-based lubricants for amorphous carbon (a-C) coatings are investigated to avoid disadvantage factors, such as chemical reactions and deformation of particles. The effects of size and additive amount on tribological properties of nanoparticles are studied by rigid nanoparticles within the dot size range. The results show that owing to its small particle size (1–2 nm), fullerenol cannot prevent direct contact of the friction pair at low concentration conditions. Only when the quantity of fullerenol increased to support the asperity contact loads in sufficient concentration did nano-bearings perform well in anti-friction and anti-wear effects. Unlike fullerenol, nanodiamond particles with a diameter of about 5–10 nm show friction-reducing effect based on the nano-bearing effects at ultra-low concentration (0.01 wt.%), whereas particles at higher concentration block the rolling movement, hence increasing the coefficient of friction (COF) and wear. As a result of the effect of difference in size, fullerenol provides a better overall lubrication, but it is hard to reach a friction coefficient as low as NDs even under the optimal conditions.

An Experimental Study of Micro-Dimpled Texture in Friction Control under Dry and Lubricated Conditions

Friction control is a vital technology for reaching sustainable development goals, and surface texturing is one of the most effective and efficient techniques for friction reduction. This study investigated the performance of a micro-dimpled texture under varying texture densities and experimental conditions. Reciprocating sliding tests were performed to evaluate the effects of the micro-dimpled texture on friction reduction under different normal loads and lubrication conditions. The results suggested that a micro-dimpled texture could reduce the coefficient of friction (CoF) under dry and lubricated conditions, and high dimple density results in a lower CoF. The dominant mechanism of the micro-dimpled texture’s effect on friction reduction was discussed, and surface observation and simulation suggested that a micro-dimpled texture could reduce the contact area at the friction interface, thereby reducing CoF.

Synergistic Study of Solid Lubricant Nano-Additives Incorporated in canola oil for Enhancing Energy Efficiency and Sustainability

In recent years, with the development of eco-friendly lubricants, different vegetable oils have been studied and found to improve the overall tribological performance compared to petroleum-based oils. Being one of the commonly used vegetable oils, canola oil has become popular due to its non-toxicity and low cost. However, this bio-lubricant lacks tribological performance compared to petroleum-based oils. To improve its performance, sustainable solid additives such as graphene nanoplatelet (GNP) and hexagonal boron nitride (hBN) have recently gained the researcher’s attention. While incorporating nanomaterials in the oil as additives is a promising way to improve base oil’s performance, the excessive use of nanoparticles can introduce undesirable effects. This study investigated canola oil’s tribological performances with the addition of 0.5, 1.0, 1.5, and 2.0 wt.% GNP and 0.5, 1.0, and 1.5 wt.% hBN nanoparticles. The dynamic viscosities of these seven settings showed higher viscosity for GNP-incorporated oils compared to that with hBN. The boundary lubrication regime was targeted for the coefficient of friction (COF) and wear analyses during each pin on the disk test. It was observed that for the GNP, 1.5 wt.% provided the minimum COF (52% less than base oil), whereas, for the hBN, 1.0 wt.% provided the lowest (40% less than base oil) values. Based on these insights, three nano lubricant mixtures were formulated by incorporating both GNP and hBN settings in different ratios. These mixtures provided an optimum positive synergy by reducing 56% friction and 90% wear compared to the base oil. These percentage values were significantly more compared to both GNP and hBN based lubricants in their individual settings. These improvements in the mixture were due to a composite film formed which protected the interacting surfaces and also due to the polishing mechanisms. Therefore, incorporating both these nanoparticles in canola oil could reduce friction and wear and thus help in better energy conservation.