The Effect of Cu Distribution on Post-Patterning Grain Growth and Reliability of Al-1%Cu Interconnects

1995 ◽  
Vol 391 ◽  
Author(s):  
B. D. Knowlton ◽  
R. I. Frank ◽  
C. V. Thompson

AbstractThe reliability of Al-Cu interconnects is a strong function of both grain structure and the Cu content and distribution. Because pre-patteming and post-patterning grain growth are affected by the presence of Al2Cu precipitates, the effects of grain structure and Cu distribution are interrelated. We have studied the effect of Al2Cu precipitate spacing on interconnect reliability independent of grain size effects. This was accomplished by varying the thermal history of the continuous films to produce samples with identical grain structures, but different precipitate spacings. The precipitate spacing in continuous films was varied by an order of magnitude, from 2.6 μm to 25. pm. Lines were then patterned from each sample and tested. Lifetime testing results show that the reliability of lines with smaller precipitate spacings can be roughly an order of magnitude higher than that of lines with a larger precipitate spacing. We have also qualitatively studied the effects of Cu distribution on post-patterning grain growth. We found that precipitates retard post-patterning grain evolution, leading to reduced reliability. These results suggest strategies for developing thermal histories which will lead to optimal reliability.

1997 ◽  
Vol 490 ◽  
Author(s):  
S. P. Riege ◽  
V. Andleigh ◽  
C. V. Thompson ◽  
H. J. Frost

ABSTRACTWe have extended a 2D simulation of grain growth to treat the effects of precipitates on the evolution of interconnect grain structures during post-patterning processing. It is known from experiments that different annealing histories result in different precipitate sizes and locations. Precipitates capture and effectively pin grain boundaries and inhibit grain growth and evolution toward bamboo structures. We find that even a small volume fraction of precipitates prevent an interconnect strip from reaching the fully bamboo structure by retarding grain growth and lowering the average grain size. At a late stage of evolution, cluster regions are pinned by precipitates on both sides, preventing further transformation to the by far more reliable bamboo structure. The results from grain growth simulations have been used with our electromigration simulator MTT/EmSim to investigate the dependence of interconnect reliability on linewidth and precipitate distribution. We find that in lines with precipitates the bamboo structure is not reached during post-pattern annealing even if the line width is smaller than the average grain diameter. Furthermore, it is found that while Cu in solid solution improves interconnect reliability, Al2Cu precipitates can inhibit post-patterning grain structure evolution to more reliable bamboo or near-bamboo structures so much that similar lines made of pure Al would be more reliable. Linked grain structure evolution and electromigration simulations allow process optimization for maximum interconnect reliability.


1991 ◽  
Vol 238 ◽  
Author(s):  
D. A. Smith ◽  
S. J. Townsend ◽  
C. S. Nichols

ABSTRACTGrain growth occurs during the deposition and subsequent processing of metallic films. Observation of the grain structure by scanning ion probe microscopy and grain growth by in situ transmission electron microscopy using a heating stage serves to define some characteristic grain structures and their evolution in pure metal and alloy films used for metallisation.


1991 ◽  
Vol 225 ◽  
Author(s):  
D. T. Walton ◽  
H. J. Frost ◽  
C. V. Thompson

ABSTRACTMicrostructural evolution in thin-film strips is of interest due to the direct effect of grain structure on integrated circuit interconnect reliability and resistance to electromigration-induced failure. We have explored the evolution of interconnect grain structure via a two-dimensional grain growth simulation. We focus on the strip's transformation to the bamboo structure, in which individual grains traverse the width of the strip. We find that the approach to a fully bamboo structure is exponential, and that the rate of transformation is inversely proportional to the square of the strip width. When the simulation is extended to model grain boundary pinning due to grooving at grain boundary – free surface intersections, we find that there exists a maximum strip width to thickness ratio beyond which the transformation to the bamboo structure does not proceed to completion. By using our simulation results in conjunction with a “failure unit” model for electromigration-induced failure [4] we are able to reproduce the experimentally observed abrupt increase in time-to-failure below a critical strip width, and also model the reliability as a function of annealing conditions.


2020 ◽  
Vol 501 (2) ◽  
pp. 1803-1822
Author(s):  
Seunghwan Lim ◽  
Douglas Scott ◽  
Arif Babul ◽  
David J Barnes ◽  
Scott T Kay ◽  
...  

ABSTRACT As progenitors of the most massive objects, protoclusters are key to tracing the evolution and star formation history of the Universe, and are responsible for ${\gtrsim }\, 20$ per cent of the cosmic star formation at $z\, {\gt }\, 2$. Using a combination of state-of-the-art hydrodynamical simulations and empirical models, we show that current galaxy formation models do not produce enough star formation in protoclusters to match observations. We find that the star formation rates (SFRs) predicted from the models are an order of magnitude lower than what is seen in observations, despite the relatively good agreement found for their mass-accretion histories, specifically that they lie on an evolutionary path to become Coma-like clusters at $z\, {\simeq }\, 0$. Using a well-studied protocluster core at $z\, {=}\, 4.3$ as a test case, we find that star formation efficiency of protocluster galaxies is higher than predicted by the models. We show that a large part of the discrepancy can be attributed to a dependence of SFR on the numerical resolution of the simulations, with a roughly factor of 3 drop in SFR when the spatial resolution decreases by a factor of 4. We also present predictions up to $z\, {\simeq }\, 7$. Compared to lower redshifts, we find that centrals (the most massive member galaxies) are more distinct from the other galaxies, while protocluster galaxies are less distinct from field galaxies. All these results suggest that, as a rare and extreme population at high z, protoclusters can help constrain galaxy formation models tuned to match the average population at $z\, {\simeq }\, 0$.


Metals ◽  
2021 ◽  
Vol 11 (3) ◽  
pp. 504
Author(s):  
Huasong Liu ◽  
Yannan Dong ◽  
Hongguang Zheng ◽  
Xiangchun Liu ◽  
Peng Lan ◽  
...  

AlN precipitates are frequently adopted to pin the austenite grain boundaries for the high-temperature carburization of special gear steels. For these steels, the grain coarsening criterion in the carburizing process is required when encountering the composition optimization for the crack-sensitive steels. In this work, the quantitative influence of the Al and N content on the grain size after carburization is studied through pseudocarburizing experiments based on 20Cr steel. According to the grain structure feature and the kinetic theory, the abnormal grain growth is demonstrated as the mode of austenite grain coarsening in carburization. The AlN precipitate, which provides the dominant pinning force, is ripened in this process and the particle size can be estimated by the Lifshitz−Slyosov−Wagner theory. Both the mass fraction and the pinning strength of AlN precipitate show significant influence on the grain growth behavior with the critical values indicating the grain coarsening. These criteria correspond to the conditions of abnormal grain growth when bearing the Zener pinning, which has been analyzed by the multiple phase-field simulation. Accordingly, the models to predict the austenite grain coarsening in carburization were constructed. The prediction is validated by the additional experiments, resulting in accuracies of 92% and 75% for the two models, respectively. Finally, one of the models is applied to optimize the Al and N contents of commercial steel.


1964 ◽  
Vol 179 (1) ◽  
pp. 222-233 ◽  
Author(s):  
A. P. Vafiadakis ◽  
W. Johnson ◽  
I. S. Donaldson

Earlier work on a water-hammer technique for high-rate forming of sheet metal has been extended to include work on deep drawing using lead plugs. A study of the pressure-time history of a deforming blank during its initial movement is reported. An assessment of the overall efficiency of the process has been made and is found to be about 50 per cent; this is an order of magnitude better than that found with comparable electro-hydraulic and explosive methods.


2007 ◽  
Vol 539-543 ◽  
pp. 3094-3099
Author(s):  
Nho Kwang Park ◽  
Jeoung Han Kim ◽  
Jong Taek Yeom

In Alloy 718 ingot cogging process, dynamic and metadynamic recrystallizations, and static grain growth occur, and also the presence of δ phase plays a key role in controlling the grain size. In this study, the evolution of grain structure in VIM/VAR-processed Alloy 718 ingots during post-cogging heat treatments is dealt with. Compression tests were made on VIM/VAR-processed Alloy 718 ingot at temperatures between 900oC ~ 1150oC. Heat treatments were made on the compression-tested specimens, and the variation of grain size was evaluated. Constitutive equations for the grain growth are established to represent the evolution of microstructures. Special attention is paid to the evolution of grain structure under the condition of dynamic and metadynamic recrystallizations, and grain growth. The grain growth rate depends mainly on the presence of δ-phase below the δ-solvus temperature, and on the difference in the grain boundary characteristics above it.


1992 ◽  
Vol 40 (4) ◽  
pp. 779-793 ◽  
Author(s):  
H.J. Frost ◽  
C.V. Thompson ◽  
D.T. Walton

2020 ◽  
Author(s):  
Gilles Rixhon ◽  
Didier L. Bourlès ◽  
Régis Braucher ◽  
Alexandre Peeters ◽  
Alain Demoulin

<p>Multi-level cave systems record the history of regional river incision in abandoned alluvium-filled phreatic passages which, mimicking fluvial terrace sequences, represent former phases of fluvial base-level stability. In this respect, cosmogenic burial dating of in cave-deposited alluvium (usually via the nuclide pair <sup>26</sup>Al/<sup>10</sup>Be) represents a suitable method to quantify the pace of long-term river incision. Here, we present a dataset of fifteen <sup>26</sup>Al/<sup>10</sup>Be burial ages measured in fluvial pebbles washed into a multi-level cave system developed in Devonian limestone of the uplifted Ardenne massif (eastern Belgium). The large and well-documented Chawresse system is located along the lower Ourthe valley (i.e. the main Ardennian tributary of the Meuse river) and spans altogether an elevation difference exceeding 120 m.</p><p>The depleted <sup>26</sup>Al/<sup>10</sup>Be ratios measured in four individual caves show two main outcomes. Firstly, computed burial ages ranging from ~0.2 to 3.3 Ma allows highlighting an acceleration by almost one order of magnitude of the incision rates during the first half of the Middle Pleistocene (from ~25 to ~160 m/Ma). Secondly, according to the relative elevation above the present-day floodplain of the sampled material in the Manants cave (<35 m), the four internally-consistent Early Pleistocene burial ages highlight an “anomalous” old speleogenesis in the framework of a gradual base-level lowering. They instead point to intra-karsting reworking of the sampled material in the topographically complex Manants cave. This in turn suggests an independent, long-lasting speleogenetic evolution of this specific cave, which differs from the <em>per descensum</em> model of speleogenesis generally acknowledged for the regional multi-level cave systems and their abandoned phreatic galleries. In addition to its classical use for inferring long-term incision rates, cosmogenic burial dating can thus contribute to better understand specific and complex speleogenetic evolution.</p>


Metals ◽  
2022 ◽  
Vol 12 (1) ◽  
pp. 159
Author(s):  
Nicholas Olynik ◽  
Bin Cheng ◽  
David J. Sprouster ◽  
Chad M. Parish ◽  
Jason R. Trelewicz

Exploiting grain boundary engineering in the design of alloys for extreme environments provides a promising pathway for enhancing performance relative to coarse-grained counterparts. Due to its attractive properties as a plasma facing material for fusion devices, tungsten presents an opportunity to exploit this approach in addressing the significant materials challenges imposed by the fusion environment. Here, we employ a ternary alloy design approach for stabilizing W against recrystallization and grain growth while simultaneously enhancing its manufacturability through powder metallurgical processing. Mechanical alloying and grain refinement in W-10 at.% Ti-(10,20) at.% Cr alloys are accomplished through high-energy ball milling with transitions in the microstructure mapped as a function of milling time. We demonstrate the multi-modal nature of the resulting nanocrystalline grain structure and its stability up to 1300 °C with the coarser grain size population correlated to transitions in crystallographic texture that result from the preferred slip systems in BCC W. Field-assisted sintering is employed to consolidate the alloy powders into bulk samples, which, due to the deliberately designed compositional features, are shown to retain ultrafine grain structures despite the presence of minor carbides formed during sintering due to carbon impurities in the ball-milled powders.


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