A Critical Reanalysis of Uncontrollable Washboarding Phenomenon in Metal Band Sawing

The article analyzes the cutting process of hard bars. Investigations conducted in industrial conditions demonstrated the presence of surface errors in the machined workpieces in the form of washboard patterns. The purpose of this study was to analyze the results of cutting on band sawing machines with different band saw blades. The cutting processes were conducted on three different horizontal band sawing machine types. Analyzed material was an alloy steel Ø40 mm rod with a hardened surface covered with a thin layer of chromium. The hardness of the outer layer was 547 HV with a core hardness of 180 HV. The surface topography measurements of the processed workpieces were carried out with the 3D Optical Profiler, which supplied information on the irregularities of the processed material texture. In each of the analyzed cases, a corrugated surface was obtained after sawing, which is the effect of the occurrence of the washboarding phenomenon, despite the fact that the teeth of each band saw had variable pitches. The washboarding phenomenon when cutting rods with hard surfaces is caused by the phenomenon of wave regeneration. Despite the use of variable pitch saw blades, the cutting process results in rippling of the sawn surface, which is caused by the high hardness of the outer layer of the workpiece, as well as by the type of tool with spring setting of teeth.

Introducing Wave Regeneration by Wind in a Mild-Slope Wave Propagation Model MILDwave to Investigate the Wake Effects in the Lee of a Farm of Wave Energy Converters

The increasing energy demand, the need to reduce greenhouse gas emissions and the shrinking reserves of fossil fuels have all enhanced the interest in sustainable and renewable energy sources, including wave energy. Many concepts for wave power conversion have been invented. In order to extract a considerable amount of wave power, single Wave Energy Converters (abbreviated as WECs) will have to be arranged in arrays or ‘farms’ using a particular geometrical layout, comprising large numbers of devices. As a result of the interaction between the WECs within a farm, the overall power absorption is affected. In general, the incident waves are partly reflected, transmitted and absorbed by a single WEC. Also, the wave height behind a large farm of WECs is reduced and this reduction may influence neighbouring farms, other users in the sea or even the coastline (wake effects of a WEC farm). The numerical wave propagation model MILDwave has been recently used to study wake effects and energy absorption of farms of WECs, though without taking into account wave regeneration by wind in the lee of the WEC-farm which can be significant in large distances downwave the WECs. In this paper, the implementation of wave growth due to wind in the hyperbolic mild-slope equations of the wave propagation model, MILDwave is described. Several formulations for the energy input from wind found in literature are considered and implemented. The performance of these formulations in MILDwave is investigated and validated. The modified model MILDwave is then applied for the investigation of the influence of the wind on the wakes in the lee of a farm of wave energy converters.

Salt-wind induced wave regeneration in coastal pine forests in New Zealand

Strong onshore winds and airborne sea salt can gradually defoliate trees at the exposed margin of temperate pine stands in New Zealand and induce a slowly moving front of dieback and regeneration. Overcrowded mature stands are vulnerable to crown abrasion: abrasion affects trees 20 m ahead of the dieback front; suppressed trees 12 m ahead die before the front reaches them. At the stand margin, trees die from abrasion and salt wind induced dieback. The dieback zone lets sunlight enter the stand; light-demanding pine seedlings establish, but a gradient of increasing litter depth from the dieback front and summer dryness restrict successful seedling establishment to a narrow zone that moves parallel with the dieback front and 11-13 m ahead of it. Further seedlings establish for 4-10 years before the juveniles form a closed canopy; competing vegetation is partly suppressed by infrequent cattle browsing. Regenerating juvenile maritime pine (Pinus pinaster Ait.), show a strict age-related gradation from the dieback front and indicate that wind and salt deposition have been constant for 30 years. Stands further from the sea, with lower stocking rates and other pine species, did not have a clear-cut regeneration zone, because there were no strong gradients of litter depth and light intensity.