scholarly journals PFB coal fired combined cycle development program. Gas turbine materials evaluation report

1980 ◽  
Author(s):  
Satoshi Hada ◽  
Masanori Yuri ◽  
Junichiro Masada ◽  
Eisaku Ito ◽  
Keizo Tsukagoshi

MHI recently developed a 1600°C class J-type gas turbine, utilizing some of the technologies developed in the National Project to promote the development of component technology for the next generation 1700°C class gas turbine. This new frame is expected to achieve higher combined cycle efficiency and will contribute to reduce CO2 emissions. The target combined cycle efficiency of the J type gas turbine will be above 61.5% (gross, ISO standard condition, LHV) and the 1on1 combined cycle output will reach 460MW for 60Hz engine and 670MW for 50Hz engine. This new engine incorporates: 1) A high pressure ratio compressor based on the advanced M501H compressor, which was verified during the M501H development in 1999 and 2001. 2) Steam cooled combustor, which has accumulated extensive experience in the MHI G engine (> 1,356,000 actual operating hours). 3) State-of-art turbine designs developed through the 1700°C gas turbine component technology development program in Japanese National Project for high temperature components. This paper discusses the technical features and the updated status of the J-type gas turbine, especially the operating condition of the J-type gas turbine in the MHI demonstration plant, T-Point. The trial operation of the first M501J gas turbine was started at T-point in February 2011 on schedule, and major milestones of the trial operation have been met. After the trial operation, the first commercial operation has taken place as scheduled under a predominantly Daily-Start-and-Stop (DSS) mode. Afterward, MHI performed the major inspection in October 2011 in order to check the mechanical condition, and confirmed that the hot parts and other parts were in sound condition.


Author(s):  
S. Aoki ◽  
Y. Tsukuda ◽  
E. Akita ◽  
Y. Iwasaki ◽  
R. Tomat ◽  
...  

The 701G1 50Hz Combustion Turbine continues a long line of large heavy-duty single-shaft combustion turbines by combining the proven efficient and reliable concepts of the 501F and 701F. The output of the 701G1 is 255MW with combined cycle net efficiency of over 57%. A pan of component development was conducted under the joint development program with Tohoku Electric Power Co., Inc. and a part of the design work was carried out under the cooperation with Westinghouse Electric Corporation in the U.S.A. and Fiat Avio in Italy. This gas turbine is going to be installed to “Higashi Niigata Power Plants NO.4” of Tohoku Electric Power Co., Inc. in Japan. This plant will begin commercial operation in 1999. This paper describes some design results and new technologies in designing and developing this next generation 1500°C class advanced gas turbine.


1980 ◽  
Author(s):  
R. E. Strong ◽  
D. J. Amos ◽  
K. H. Eagle ◽  
G. L. Francois

Author(s):  
David W. Donle ◽  
Robert C. Kiefer ◽  
Thomas C. Wright ◽  
Ugo A. Bertolami ◽  
Denis G. Hill

This paper describes the development, application, and performance verification of a new patented technology for cleaning and cooling combustion air to a gas turbine. A two (2) year in-depth research program at Dow Chemical Company in Freeport, Texas resulted in the development of this technology. At the conclusion of the research and development program, full-scale application of the hardware was made on a 100 MW combined cycle gas turbine, and its performance monitored for two (2) years. Application of the new technology resulted in increased power output, higher reliability, NOx emission reduction, reduced maintenance costs, and higher total system efficiency. Since the new technology has produced very large cost savings, Dow is using the new technology on three new combined cycle machines currently being installed, and further is exploring conversion of existing combined cycle gas turbines to this new technology.


Author(s):  
Tim Bradley ◽  
John Marra

Siemens Energy, Inc. was awarded a contract by the U.S. Department of Energy for the first two phases of the Advanced Hydrogen Turbine Development Program. The 3-Phase, multi-year program goals are to develop an advanced syngas, hydrogen and natural gas fired gas turbine fully integrated into coal-based Integrated Gasification Combined Cycle (IGCC) plants. The program goals include demonstrating: • A 3–5% point improvement in combined cycle efficiency above the baseline, • 20–30% reduction in combined cycle capital cost • Emissions of 2 ppm NOx @ 15% O2 by 2015. Siemens is currently well into Phase 2 of the program and has made significant progress in several areas. This includes the ability to attain the 2015 Turbine Program performance goals by developing component and systems level technologies, developing and implementing validation test plans for these systems and components, performing validation testing of component technologies, and performance demonstration through system studies. Siemens and the Advanced Hydrogen Turbine Program received additional funds from the American Recovery and Reinvestment Act (ARRA) in 2010. The additional funding serves to supplement budget shortfalls in the originally planned spend rate. The development effort has focused on engine cycles, combustion technology development and testing, turbine aerodynamics/cooling, modular component technology, materials/coatings technologies and engine system integration/flexibility considerations. High pressure combustion testing continues with syngas and hydrogen fuels on a modified premixed combustor. Advanced turbine airfoil concept testing continues. Novel manufacturing techniques were developed that allow for advanced castings and faster time to market capabilities. Materials testing continues and significant improvements were made in lifing for Thermal Barrier Coatings (TBC’s) at increased temperatures over the baseline. Studies were conducted on gas turbine/IGCC plant integration, fuel dilution effects, varying air integration, plant performance and plant emissions. The results of these studies and developments provide a firm platform for completing the advanced Hydrogen Turbine technologies development in Phase 2.


Author(s):  
Christoph Schneider ◽  
Vladimir Navrotsky ◽  
Prith Harasgama

ABB has approximately 200 GT11N and GT11D type gas turbines currently operating in simple cycle and combined cycle power plants. Most of these machines are fairly mature with many approaching the end of their economic life. In order that the power producer may continue to operate a fleet with improved performance, Advanced Air Cooling Technology and Advanced Turbine Aerodynamics have been utilized to uprate these engines with the implementation of a completely new turbine module. The objective of the uprating program was to implement the advanced aero/cooling technology into a complete new turbine module with: • Improved power output for the gas turbine • Increase the GT cycle efficiency • Maintain or improve the gas turbine RAM (Reliability, Availability & Maintainability) • Reduce the Cost of Electricity • Maintain or reduce the emissions of the gas turbine The GT11NM gas turbine has been developed based on the GT11N which has been in operation since 1987 and Midland Cogeneration Venture (MCV-Midland, Michigan) was chosen to demonstrate the uprated GT11NM. The upate/retrofit of the GT11N engine was conducted in May/June 1997 and the resulting gas turbine - GT11NM has met and exceeded the performance goals set at the onset of the development program. The next sections detail the main changes to the turbine and the resulting performance improvements as established with the demonstration at Midland, Michigan.


1997 ◽  
Vol 119 (3) ◽  
pp. 617-623 ◽  
Author(s):  
M. Sato ◽  
Y. Kobayashi ◽  
H. Matsuzaki ◽  
S. Aoki ◽  
Y. Tsukuda ◽  
...  

There is a strong demand for efficient and clean power-generating systems to meet recent energy-saving requirements and environmental regulations. A combined cycle power plant is one of the best solutions to the above [1]. Tohoku Electric Power Co., Inc., and Mitsubishi Heavy Industries, Ltd., have jointly developed three key technologies for a next-generation 1500°C class gas turbine. The three key technologies consist of: (1) high-temperature low-NOx combustion system. (2) row 1 turbine vane and blade with advanced cooling schemes, and (3) advanced heat-resistant materials; (2) and (3) were verified by HTDU (High Temperature Demonstration Unit). This paper describes the results of the above-mentioned six-year joint development.


1978 ◽  
Author(s):  
M. W. Horner ◽  
W. H. Day ◽  
D. P. Smith ◽  
A. Cohn

Development of water-cooled gas turbine technology was begun at General Electric in the early 1960’s, and by the early 1970’s, a small-scale turbine had been operated to temperatures of 2850 F and 16 atm, with metal temperature less than 1000 F. The Water-Cooled Turbine Development Program was begun in 1974, funded by the Electric Power Research Institute, to do preliminary design on a utility-size gas turbine using water cooling and to do basic technology development to address the problem areas. This paper presents the results of the program, including descriptions of the test hardware and data on phenomena, such as corrosion, erosion, heat transfer, and water collection. Cycle analysis results are presented for two potential combined cycle configurations: (a) one using low-Btu coal gas fuel, and (b) one using a heavy liquid fuel. Summary performance curves are given showing the effect of changes of pressure ratio and firing temperature. Methods of improving the baseline cycle and their effect on baseline performance which are judged most promising are also given on the performance curves. Turbine design features to achieve low component metal surface temperatures for increased fuels flexibility are given with particular emphasis to the first-stage nozzles and buckets. Fundamental development testing needs have been identified and programs have been put into place to bring the water-cooled turbine to a point where a full-size water-cooled turbine can be built. Descriptions of the development test facilities, task descriptions, test plans and /or test results are given for eight tasks.


Sign in / Sign up

Export Citation Format

Share Document