A Multiple Regression Approach to Optimal Drilling and Abnormal Pressure Detection

1974 ◽  
Vol 14 (04) ◽  
pp. 371-384 ◽  
Author(s):  
A.T. Bourgoyne ◽  
F.S. Young

Abstract Over the past decade, a number of drilling models have been proposed for the optimization of The rotary drilling process and the detection of abnormal pressure while drilling. These techniques have pressure while drilling. These techniques have been largely based Upon limited held and laboratory data and often yield inaccurate results. Recent developments in onsite well monitoring systems have made possible the routine determination of the best mathematical model for drilling optimization and pore pressure detection. This modeling is accomplished through a multiple regression analysis of detailed drilling data taken over short intervals. Included in the analysis are the effects of formation strength, formation depth, formation compaction, pressure differential across the hole bottom, bit diameter and bit weight, rotary speed, bit wear, and bit hydraulics.This paper presents procedures for using the regressed drilling model for selecting bit weight rotary speed, and bit hydraulics, and calculating formation pressure from drilling data. The application of the procedure is illustrated using field data. Introduction Operators engaged in the search for hydrocarbon reserves are facing much higher drilling costs as more wells are drilled in hostile environments and to greater depths. A study by Young and Tanner has indicated that the average well cost per foot drilled is increasing at approximately 7.5 percent/ year. Recently, more emphasis has been placed on the collection of detailed drilling data to aid in the selection of improved drilling practices.At present, many people are using one drilling model for optimizing bit weight and rotary speed, a different drilling model for optimizing jet bit hydraulics, and yet another model for detecting abnormal pressure from drilling data. Each model has been based on meager laboratory and field data. We have tried here to combine what is known about the rotary drilling process into a single model, develop equations for calculating formation pore pressure and optimum bit weight, rotary speed, and jet bit hydraulics that are consistent with that model, and provide a method for systematically "calibrating" the drilling model using field data. DRILLING MODEL The drilling model selected for predicting be effect of the various drilling parameters, xj, on penetration rate, dD/dt, is given by penetration rate, dD/dt, is given by(1) when Exp (z) is used to indicate the exponential function ez. The modeling of drilling behavior in a given formation type is accomplished by selecting the constants a, through a 8 in Eq. 1. Since Eq. 1 is linear, those constants can be determined from a multiple regression analysis of field data. EFFECT OF FORMATION STRENGTH The constant a, primarily represents the effect of formation strength on penetration rate. It is inversely proportional to the natural logarithm of the square proportional to the natural logarithm of the square of the drillability strength parameter discussed by Maurer. It also includes the effect on penetration rate of drilling parameters that have not yet been mathematically modeled; for example, the effect of drilled solids. EFFECT OF COMPACTION The terms a2x2 and a3x3 model the effect of compaction on penetration rate. x2 is defined by(2) and thus assumes an exponential decrease in penetration rate with depth in a normally compacted penetration rate with depth in a normally compacted formation. The exponential nature of the normal compaction trend is indicated by the published microbit and field data of Murray, and also by the field data of Combs (see Fig. 1). SPEJ P. 371

2021 ◽  
Author(s):  
Alexis Koulidis ◽  
Vassilios Kelessidis ◽  
Shehab Ahmed

Abstract Drilling challenging wells requires a combination of drilling analytics and comprehensive simulation to prevent poor drilling performance and avoid drilling issues for the upcoming drilling campaign. This work focuses on the capabilities of a drilling simulator that can simulate the directional drilling process with the use of actual field data for the training of students and professionals. This paper presents the results of simulating both rotating and sliding modes and successfully matching the rate of penetration and the trajectory of an S-type well. Monitored drilling data from the well were used to simulate the drilling process. These included weight on bit, revolutions per minute, flow rate, bit type, inclination and drilling fluid properties. The well was an S-type well with maximum inclination of 16 degrees. There were continuous variations from rotating to sliding mode, and the challenge was approached by classifying drilling data into intervals of 20 feet to obtain an appropriate resolution and efficient simulation. The simulator requires formation strength, pore and fracture pressures, and details of well lithology, thus simulating the actual drilling environment. The uniaxial compressive strength of the rock layer is calculated from p–wave velocity data from an offset field. Rock drillability is finally estimated as a function of the rock properties of the drilled layer, bit type and the values of the drilling parameters. It is then converted to rate of penetration and matched to actual data. Changes in the drilling parameters were followed as per the field data. The simulator reproduces the drilling process in real-time and allows the driller to make instantaneous changes to all drilling parameters. The simulator provides the rate of penetration, torque, standpipe pressure, and trajectory as output. This enables the user to have on-the-fly interference with the drilling process and allows him/her to modify any of the important drilling parameters. Thus, the user can determine the effect of such changes on the effectiveness of drilling, which can lead to effective drilling optimization. Certain intervals were investigated independently to give a more detailed analysis of the simulation outcome. Additional drilling data such as hook load and standpipe pressure were analyzed to determine and evaluate the drilling performance of a particular interval and to consider them in the optimization process. The resulting rate of penetration and well trajectory simulation results show an excellent match with field data. The simulation illustrates the continuous change between rotating and sliding mode as well as the accurate synchronous matching of the rate of penetration and trajectory. The results prove that the simulator is an excellent tool for students and professionals to simulate the drilling process prior to actual drilling of the next inclined well.


2011 ◽  
Vol 243-249 ◽  
pp. 3612-3617 ◽  
Author(s):  
Zhan Tao Li ◽  
Ken Ichi Itakura

This paper proposes an analytical model to describe rock drilling processes using drag bits and rotary drills, and to induce relations among rock properties, bit shapes, and drilling parameters (rotary speed, thrust, torque, and stroke). In this model, a drilling process is divided into successive cycles. Each cycle includes two motions: feed and cutting. According to this model, drilling torque includes four components generated from cutting, friction, feed, and idle running respectively, the first three items are all proportional to the uniaxial compressive strength (UCS) when the penetration rate is constant. Laboratory tests verified the correctness and effectiveness of the proposed model qualitatively. Especially, the influence of friction on the flank face and the idle running was confirmed. Field experiments were performed. The results showed good correlation between the torque, penetration rate, and UCS. The proposed model and equations engender the possibility of eliminating useless components of cutting forces when investigating the relation between mechanical data and physical properties of rocks.


Author(s):  
Daiyan Ahmed ◽  
Yingjian Xiao ◽  
Jeronimo de Moura ◽  
Stephen D. Butt

Abstract Optimum production from vein-type deposits requires the Narrow Vein Mining (NVM) process where excavation is accomplished by drilling larger diameter holes. To drill into the veins to successfully extract the ore deposits, a conventional rotary drilling rig is mounted on the ground. These operations are generally conducted by drilling a pilot hole in a narrow vein followed by a hole widening operation. Initially, a pilot hole is drilled for exploration purposes, to guide the larger diameter hole and to control the trajectory, and the next step in the excavation is progressed by hole widening operation. Drilling cutting properties, such as particle size distribution, volume, and shape may expose a significant drilling problem or may provide justification for performance enhancement decisions. In this study, a laboratory hole widening drilling process performance was evaluated by drilling cutting analysis. Drill-off Tests (DOT) were conducted in the Drilling Technology Laboratory (DTL) by dint of a Small Drilling Simulator (SDS) to generate the drilling parameters and to collect the cuttings. Different drilling operations were assessed based on Rate of Penetration (ROP), Weight on Bit (WOB), Rotation per Minute (RPM), Mechanical Specific Energy (MSE) and Drilling Efficiency (DE). A conducive schedule for achieving the objectives was developed, in addition to cuttings for further interpretation. A comprehensive study for the hole widening operation was conducted by involving intensive drilling cutting analysis, drilling parameters, and drilling performance leading to recommendations for full-scale drilling operations.


Author(s):  
Vadim S. Tikhonov ◽  
Alexander I. Safronov ◽  
Michael Ya. Gelfgat

Significant part of axial compression load transferred to the bit while drilling of wells with high zenith angles is resisted by service drill pipes. By the action of static critical load, buckling of drillstring occurs initially in the shape of a sinusoid and subsequently, as the load increases, in the shape of a helix. Drillstring rotation promotes the occurrence of critical modes. As a result the drillstring can start snaking motion at the low side of the hole. When the rotary speed grows, whirling of the drillstring can occur with axial load much lower than the buckling load. In this paper, a nonlinear mathematical model of lateral vibrations of a rotating drillstring in straitened space of a straight inclined hole is proposed. A numerical method to solve drillstring motion equations has been developed that allowed to reduce time of computation. This made it possible to conduct a detailed study of how the main drilling parameters (compression load, drillstring rotary speed, hole angle, friction factor, etc.) effect drillstring motion in the well. Results of the study may be used to choose drillstring operation modes for rotary drilling of inclined and horizontal wells.


2003 ◽  
Vol 40 (3) ◽  
pp. 661-668 ◽  
Author(s):  
J Sugawara ◽  
Z Q Yue ◽  
L G Tham ◽  
K T Law ◽  
C F Lee

The characterization of weathered rocks by the use of drilling parameters is presented. Drilling parameters obtained from the drilling process monitoring system during the installation of soil nails into weathered rocks are used in this investigation. A new drilling index Pi, simplified from the concept of the specific energy, is used in an attempt to differentiate weathered rocks. With Pi or the penetration rate, boundaries of weathered rocks between (1) soil and rock ranges, and (2) grade II and grade III rocks in accordance with the six-fold rock material decomposition grade are identified. For weathered rocks in the soil range, quantitative characterization has been established in this study by using the drilling parameters. An empirical equation has been established for estimating the standard penetration resistance N value from the drilling parameter Pi, which is used in turn to determine the Mohr–Coulomb friction angle based on the work of Schmertmann. Although this approach tends to yield a slightly larger Mohr–Coulomb friction angle than that from laboratory tests, results obtained in this attempt reveal that estimation of the Mohr–Coulomb friction angle from drilling parameters is attainable with reasonable accuracy.Key words : drilling, standard penetration, percussion index, penetration rate.


2021 ◽  
Author(s):  
Kingsley Williams Amadi ◽  
Ibiye Iyalla ◽  
Yang Liu ◽  
Mortadha Alsaba ◽  
Durdica Kuten

Abstract Fossil fuel energy dominate the world energy mix and plays a fundamental role in our economy and lifestyle. Drilling of wellbore is the only proven method to extract the hydrocarbon reserves, an operation which is both highly hazardous and capital intensive. To optimize the drilling operations, developing a high fidelity autonomous downhole drilling system that is self-optimizing using real-time drilling parameters and able to precisely predict the optimal rate of penetration is essential. Optimizing the input parameters; surface weight on bit (WOB), and rotary speed (RPM) which in turns improves drilling performance and reduces well delivery cost is not trivial due to the complexity of the non-linear bit-rock interactions and changing formation characteristics. However, application of derived variables shows potential to predict rate of penetration and determine the most influential parameters in a drilling process. In this study the use of derived controllable variables calculated from the drilling inputs parameters were evaluated for potential applicability in predicting penetration rate in autonomous downhole drilling system using the artificial neutral network and compared with predictions of actual input drilling parameters; (WOB, RPM). First, a detailed analysis of actual rock drilling data was performed and applied in understanding the relationship between these derived variables and penetration rate enabling the identification of patterns which predicts the occurrence of phenomena that affects the drilling process. Second, the physical law of conservation of energy using drilling mechanical specific energy (DMSE) defined as energy required to remove a unit volume of rock was applied to measure the efficiency of input energy in the drilling system, in combination with penetration rate per unit revolution and penetration rate per unit weight applied (feed thrust) are used to effective predict optimum penetration rate, enabling an adaptive strategize which optimize drilling rate whilst suppressing stick-slip. The derived controllable variable included mechanical specific energy, depth of cut and feed thrust are calculated from the real- time drilling parameters. Artificial Neutral Networks (ANNs) was used to predict ROP using both input drilling parameters (WOB, RPM) and derived controllable variables (MSE, FET) using same network functionality and model results compared. Results showed that derived controllable variable gave higher prediction accuracy when compared with the model performance assessment criteria commonly used in engineering analysis including the correlation coefficient (R2) and root mean square error (RMSE). The key contribution of this study when compared to the previous researches is that it introduced the concept of derived controllable variables with established relationship with both ROP and stick-slip which has an advantage of optimizing the drilling parameters by predicting optimal penetration rate at reduced stick-slip which is essential in achieving an autonomous drilling system. :


1973 ◽  
Vol 95 (1) ◽  
pp. 256-262
Author(s):  
T. B. Dellinger ◽  
B. J. Livesay

Fundamental relationships of the parameters; penetration rate, bit weight, rotary speed, bit horsepowers, flow rate, and pressure were developed using eight full-scale, oilfield diamond drilling bits under laboratory-controlled conditions. One thousand five hundred data points, with all the parameters, were analyzed with 642 plots and 131 multiple-regression analyses. The hydraulic lift under the diamond bit has been accounted for in order to obtain relationships of mechanical bit weight with torque and penetration.


2017 ◽  
Vol 2017 ◽  
pp. 1-15 ◽  
Author(s):  
Peng Li ◽  
Hui Zhang ◽  
Shengyuan Jiang ◽  
Weiwei Zhang

Based on an optimized lunar regolith coring bit (LRCB) configuration, the load characteristics of rotary-percussive drilling of lunar rock simulant in a laboratory environment are analyzed to determine the effects of the drilling parameters (the rotational velocity, the penetration rate, and the percussion frequency) on the drilling load. The process of rotary drilling into lunar rock using an LRCB is modeled as an interaction between an elemental blade and the rock. The rock’s fracture mechanism during different stages of the percussive mechanism is analyzed to create a load forecasting model for the cutting and percussive fracturing of rock using an elemental blade. Finally, a model of the load on the LRCB is obtained from the analytic equation for the bit’s cutting blade distribution; experimental verification of the rotary-impact load characteristics for lunar rock simulant with different parameters is performed. The results show that the penetrations per revolution (PPR) are the primary parameter influencing the drilling load. When the PPR are fixed, increasing the percussion frequency reduces the drilling load on the rock. Additionally, the variation pattern of the drilling load of the bit is in agreement with that predicted by the theoretical model. This provides a research basis for subsequent optimization of the drilling procedure and online recognition of the drilling process.


2021 ◽  
Author(s):  
Jelena Skenderija ◽  
Alexis Koulidis ◽  
Vassilios Kelessidis ◽  
Shehab Ahmed

Abstract Challenging wells require an accurate hydraulic model to achieve maximum performance for drilling applications. This work was conducted with a simulator capable of recreating the actual drilling process, including on-the-fly adjustments of the drilling parameters. The paper focuses on the predictions of the drilling simulator's pressure losses inside the drill string and across the open-hole and casing annuli applying the most common rheological models. Comparison is then made with pressure losses from field data. Drilling data of vertical and deviated wells were acquired to recreate the actual drilling environment and wellbore design. Several sections with a variety of wellbore sizes were simulated in order to observe the response of the various rheological models. The simulator allows the input of wellbore and bottom-hole assembly (BHA) sizes, formation properties, drilling parameters, and drilling fluid properties. To assess the hydraulic model's performance during drilling, the user is required to input the drilling parameters based on field data and match the penetration rate. The resulting simulator hydraulic outputs are the equivalent circulation density (ECD) and standpipe pressure (SPP). The simulator's performance was assessed using separate simulations with different rheological models and compared with actual field data. Similarities, differences, and potential improvements were then reported. During the simulation, the most critical drilling parameters are displayed, emulating real-time measured values, combined with the pore pressure, wellbore pressure, and fracture pressure graphs. The simulation results show promise for application of real-time hydraulic operations. The simulated output parameters, ECD and SPP, have similar trends and values with the values from actual field data. The simulator's performance shows excellent matching for a simple BHA, with decreasing system's accuracy as the BHA design becomes more complex, an area of future improvement. The overall approach is valid for non-Newtonian drilling fluid pressure losses. The user can observe the output parameters, and by adding a benchmark safety value, the simulator gives a warning of a potential fracture of the formation or maximum pressure at the mud pumps. Thus, by simulating the drilling process, the user can be trained for the upcoming drilling campaign and reach the target depth safely and cost-effectively during actual drilling. The simulator allows emulation of real-time hydraulic operations when drilling vertical and directional wells, albeit with a simple BHA for the latter. The user can instantly observe the output results, which allows proper action to be taken if necessary. This is a step towards real-time hydraulic operations. The results also indicate that the simulator can be used as an excellent training tool for professionals and students by creating wellbore exercises that can cover different operating scenarios.


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