scholarly journals Weathered rock characterization using drilling parameters

2003 ◽  
Vol 40 (3) ◽  
pp. 661-668 ◽  
Author(s):  
J Sugawara ◽  
Z Q Yue ◽  
L G Tham ◽  
K T Law ◽  
C F Lee

The characterization of weathered rocks by the use of drilling parameters is presented. Drilling parameters obtained from the drilling process monitoring system during the installation of soil nails into weathered rocks are used in this investigation. A new drilling index Pi, simplified from the concept of the specific energy, is used in an attempt to differentiate weathered rocks. With Pi or the penetration rate, boundaries of weathered rocks between (1) soil and rock ranges, and (2) grade II and grade III rocks in accordance with the six-fold rock material decomposition grade are identified. For weathered rocks in the soil range, quantitative characterization has been established in this study by using the drilling parameters. An empirical equation has been established for estimating the standard penetration resistance N value from the drilling parameter Pi, which is used in turn to determine the Mohr–Coulomb friction angle based on the work of Schmertmann. Although this approach tends to yield a slightly larger Mohr–Coulomb friction angle than that from laboratory tests, results obtained in this attempt reveal that estimation of the Mohr–Coulomb friction angle from drilling parameters is attainable with reasonable accuracy.Key words : drilling, standard penetration, percussion index, penetration rate.

2011 ◽  
Vol 243-249 ◽  
pp. 3612-3617 ◽  
Author(s):  
Zhan Tao Li ◽  
Ken Ichi Itakura

This paper proposes an analytical model to describe rock drilling processes using drag bits and rotary drills, and to induce relations among rock properties, bit shapes, and drilling parameters (rotary speed, thrust, torque, and stroke). In this model, a drilling process is divided into successive cycles. Each cycle includes two motions: feed and cutting. According to this model, drilling torque includes four components generated from cutting, friction, feed, and idle running respectively, the first three items are all proportional to the uniaxial compressive strength (UCS) when the penetration rate is constant. Laboratory tests verified the correctness and effectiveness of the proposed model qualitatively. Especially, the influence of friction on the flank face and the idle running was confirmed. Field experiments were performed. The results showed good correlation between the torque, penetration rate, and UCS. The proposed model and equations engender the possibility of eliminating useless components of cutting forces when investigating the relation between mechanical data and physical properties of rocks.


2021 ◽  
Author(s):  
Kingsley Williams Amadi ◽  
Ibiye Iyalla ◽  
Yang Liu ◽  
Mortadha Alsaba ◽  
Durdica Kuten

Abstract Fossil fuel energy dominate the world energy mix and plays a fundamental role in our economy and lifestyle. Drilling of wellbore is the only proven method to extract the hydrocarbon reserves, an operation which is both highly hazardous and capital intensive. To optimize the drilling operations, developing a high fidelity autonomous downhole drilling system that is self-optimizing using real-time drilling parameters and able to precisely predict the optimal rate of penetration is essential. Optimizing the input parameters; surface weight on bit (WOB), and rotary speed (RPM) which in turns improves drilling performance and reduces well delivery cost is not trivial due to the complexity of the non-linear bit-rock interactions and changing formation characteristics. However, application of derived variables shows potential to predict rate of penetration and determine the most influential parameters in a drilling process. In this study the use of derived controllable variables calculated from the drilling inputs parameters were evaluated for potential applicability in predicting penetration rate in autonomous downhole drilling system using the artificial neutral network and compared with predictions of actual input drilling parameters; (WOB, RPM). First, a detailed analysis of actual rock drilling data was performed and applied in understanding the relationship between these derived variables and penetration rate enabling the identification of patterns which predicts the occurrence of phenomena that affects the drilling process. Second, the physical law of conservation of energy using drilling mechanical specific energy (DMSE) defined as energy required to remove a unit volume of rock was applied to measure the efficiency of input energy in the drilling system, in combination with penetration rate per unit revolution and penetration rate per unit weight applied (feed thrust) are used to effective predict optimum penetration rate, enabling an adaptive strategize which optimize drilling rate whilst suppressing stick-slip. The derived controllable variable included mechanical specific energy, depth of cut and feed thrust are calculated from the real- time drilling parameters. Artificial Neutral Networks (ANNs) was used to predict ROP using both input drilling parameters (WOB, RPM) and derived controllable variables (MSE, FET) using same network functionality and model results compared. Results showed that derived controllable variable gave higher prediction accuracy when compared with the model performance assessment criteria commonly used in engineering analysis including the correlation coefficient (R2) and root mean square error (RMSE). The key contribution of this study when compared to the previous researches is that it introduced the concept of derived controllable variables with established relationship with both ROP and stick-slip which has an advantage of optimizing the drilling parameters by predicting optimal penetration rate at reduced stick-slip which is essential in achieving an autonomous drilling system. :


2012 ◽  
Vol 170-173 ◽  
pp. 914-917
Author(s):  
Hao Tian ◽  
Shu Cai Li ◽  
Yi Guo Xue ◽  
Hai Yan Li ◽  
Kai Ning

According to complex geological environment of underground space,drilling parameters were obtained based on the research of drilling process. As a sensor for collecting the date of drilling parameter, photoelectric encoder was chosen to combine field test. The change curve of drilling depth with torque in different strata was collected successfully by using photoelectric encoder and can reflect the change of torque during drilling. It is found that there are different response characteristics in different strata, but these response characteristics show the certain orderliness.


1974 ◽  
Vol 14 (04) ◽  
pp. 371-384 ◽  
Author(s):  
A.T. Bourgoyne ◽  
F.S. Young

Abstract Over the past decade, a number of drilling models have been proposed for the optimization of The rotary drilling process and the detection of abnormal pressure while drilling. These techniques have pressure while drilling. These techniques have been largely based Upon limited held and laboratory data and often yield inaccurate results. Recent developments in onsite well monitoring systems have made possible the routine determination of the best mathematical model for drilling optimization and pore pressure detection. This modeling is accomplished through a multiple regression analysis of detailed drilling data taken over short intervals. Included in the analysis are the effects of formation strength, formation depth, formation compaction, pressure differential across the hole bottom, bit diameter and bit weight, rotary speed, bit wear, and bit hydraulics.This paper presents procedures for using the regressed drilling model for selecting bit weight rotary speed, and bit hydraulics, and calculating formation pressure from drilling data. The application of the procedure is illustrated using field data. Introduction Operators engaged in the search for hydrocarbon reserves are facing much higher drilling costs as more wells are drilled in hostile environments and to greater depths. A study by Young and Tanner has indicated that the average well cost per foot drilled is increasing at approximately 7.5 percent/ year. Recently, more emphasis has been placed on the collection of detailed drilling data to aid in the selection of improved drilling practices.At present, many people are using one drilling model for optimizing bit weight and rotary speed, a different drilling model for optimizing jet bit hydraulics, and yet another model for detecting abnormal pressure from drilling data. Each model has been based on meager laboratory and field data. We have tried here to combine what is known about the rotary drilling process into a single model, develop equations for calculating formation pore pressure and optimum bit weight, rotary speed, and jet bit hydraulics that are consistent with that model, and provide a method for systematically "calibrating" the drilling model using field data. DRILLING MODEL The drilling model selected for predicting be effect of the various drilling parameters, xj, on penetration rate, dD/dt, is given by penetration rate, dD/dt, is given by(1) when Exp (z) is used to indicate the exponential function ez. The modeling of drilling behavior in a given formation type is accomplished by selecting the constants a, through a 8 in Eq. 1. Since Eq. 1 is linear, those constants can be determined from a multiple regression analysis of field data. EFFECT OF FORMATION STRENGTH The constant a, primarily represents the effect of formation strength on penetration rate. It is inversely proportional to the natural logarithm of the square proportional to the natural logarithm of the square of the drillability strength parameter discussed by Maurer. It also includes the effect on penetration rate of drilling parameters that have not yet been mathematically modeled; for example, the effect of drilled solids. EFFECT OF COMPACTION The terms a2x2 and a3x3 model the effect of compaction on penetration rate. x2 is defined by(2) and thus assumes an exponential decrease in penetration rate with depth in a normally compacted penetration rate with depth in a normally compacted formation. The exponential nature of the normal compaction trend is indicated by the published microbit and field data of Murray, and also by the field data of Combs (see Fig. 1). SPEJ P. 371


2015 ◽  
Vol 2015 ◽  
pp. 1-11 ◽  
Author(s):  
Qiang Fang ◽  
Ze-Min Pan ◽  
Bing Han ◽  
Shao-Hua Fei ◽  
Guan-Hua Xu ◽  
...  

Drilling carbon fiber reinforced plastics and titanium (CFRP/Ti) stacks is one of the most important activities in aircraft assembly. It is favorable to use different drilling parameters for each layer due to their dissimilar machining properties. However, large aircraft parts with changing profiles lead to variation of thickness along the profiles, which makes it challenging to adapt the cutting parameters for different materials being drilled. This paper proposes a force sensorless method based on cutting force observer for monitoring the thrust force and identifying the drilling material during the drilling process. The cutting force observer, which is the combination of an adaptive disturbance observer and friction force model, is used to estimate the thrust force. An in-process algorithm is developed to monitor the variation of the thrust force for detecting the stack interface between the CFRP and titanium materials. Robotic orbital drilling experiments have been conducted on CFRP/Ti stacks. The estimate error of the cutting force observer was less than 13%, and the stack interface was detected in 0.25 s (or 0.05 mm) before or after the tool transited it. The results show that the proposed method can successfully detect the CFRP/Ti stack interface for the cutting parameters adaptation.


2021 ◽  
Author(s):  
Andrey Alexandrovich Rebrikov ◽  
Anton Anatolyevich Koschenkov ◽  
Anastasiya Gennadievna Rakina ◽  
Igor Dmitrievich Kortunov ◽  
Nikita Vladimirovich Koshelev ◽  
...  

Abstract Currently, production and exploration drilling has entered a stage of development where one of the highest priority goals is to reduce the time for well construction with new technologies and innovations. One of the key components in this aspect is the utilizing of the latest achievements in the design and manufacture of rock cutting tools – drill bits. This article presents some new ideas on methods for identifying different types of vibrations when drilling with PDC bits using a system of sensors installed directly into the bit itself. In the oil and gas fields of Eastern Siberia, one of the main reasons for ineffective drilling with PDC bits are vibrations, which lead to premature wear of the cutting structure of the bit and the achievement of low ROPs in the dolomite and dolerite intervals. For efficient drilling of wells of various trajectories with a bottom hole assembly (BHA), including a downhole motor (PDM) and a PDC bit, special attention is paid to control of the bit by limiting the depth of cut, as well as the level of vibrations that occur during drilling process. Often, the existing complex of surface and BHA equipment fails to identify vibrations that occur directly on the bit, as well as to establish the true cause of their occurrence. Therefore, as an innovative solution to this problem, a system of sensors installed directly into the bit itself is proposed. The use of such a system makes it possible to determine the drilling parameters, differentiated depending on the lithological properties of rocks, leading to an increase in vibration impact. Together with the Operators, tests have been successfully carried out, which have proven the effectiveness of the application of this technology. The data obtained during the field tests made it possible to determine the type and source of vibration very accurately during drilling. In turn, this made it possible to precisely adjust the drilling parameters according to the drilled rocks, to draw up a detailed road map of effective drilling in a specific interval. Correction of drilling parameters based on the analysis of data obtained from sensors installed in the bit made it possible to reduce the resulting wear of the PDC bit cutting structure and, if necessary, make changes to the bit design to improve the technical and economic indicators. Thus, the use of a system of sensors for measuring the drilling parameters in a bit ensured the dynamic stability of the entire BHA at the bottomhole when drilling in rocks of different hardness, significantly reduced the wear of the drilling tools and qualitatively improved the drilling performance.


2013 ◽  
Vol 416-417 ◽  
pp. 1874-1878
Author(s):  
Guang Ming Han

According to a series of characteristics produced from the side cutting in the rotary steering drilling system, PDC bit is improved from the profile shape, cutting structure, and gauge structure. Also, suggestions are proposed according to the drilling parameters of operation. The study result shows that the requirements of the rotary steering drilling system can be fulfilled by PDC bit design result and drilling parameter adjustment.


1986 ◽  
Vol 32 (110) ◽  
pp. 20-30 ◽  
Author(s):  
E. M. Shoemaker

AbstractSubglacial hydrology is investigated for an ice sheet where the substrate consists of a deformable aquifer resting on an aquitard. If sliding velocities are low or absent, subglacial melt-water drainage is dominated by drainage through the aquifer to water channels. Drainage along the bed is negligible. Efficient melt-water drainage requires that a system of subglacial water channels exists; otherwise, pore-water pressures will exceed the overburden pressure. In general, aquifer deformation near (away from) the terminus is most likely to occur during the winter (summer). The effect of short-term high channel pressures is, in general, not critical to aquifer deformation because the pressure pulse does not propagate far into the aquifer. (For aquifers of high permeability, short periods of high channel pressures constitute the most critical condition.) Aquifer deformation at the terminus is very likely to occur if the terminus ice slope exceeds tan ϕ, where ϕ is the Coulomb friction angle of the aquifer material. Upwelling of basal melt water near the terminus will normally cause soil dilation if the aquifer has a low permeability (e.g. till). Maximal profiles are computed corresponding to various aquifer materials using channel spacings which provide efficient drainage. (A maximal profile is the highest ice profile which the aquifer can sustain without deformation.) In general, maximal profiles lie well above observed profiles (such as h(x) = 3x1/2 (m)) except near the terminus. However, if channel spacings are sufficiently large, pore-water pressures are increased and maximal profiles can lie well below h(x) = 3x1/2.


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