scholarly journals Analysis and Testing of Load Characteristics for Rotary-Percussive Drilling of Lunar Rock Simulant with a Lunar Regolith Coring Bit

2017 ◽  
Vol 2017 ◽  
pp. 1-15 ◽  
Author(s):  
Peng Li ◽  
Hui Zhang ◽  
Shengyuan Jiang ◽  
Weiwei Zhang

Based on an optimized lunar regolith coring bit (LRCB) configuration, the load characteristics of rotary-percussive drilling of lunar rock simulant in a laboratory environment are analyzed to determine the effects of the drilling parameters (the rotational velocity, the penetration rate, and the percussion frequency) on the drilling load. The process of rotary drilling into lunar rock using an LRCB is modeled as an interaction between an elemental blade and the rock. The rock’s fracture mechanism during different stages of the percussive mechanism is analyzed to create a load forecasting model for the cutting and percussive fracturing of rock using an elemental blade. Finally, a model of the load on the LRCB is obtained from the analytic equation for the bit’s cutting blade distribution; experimental verification of the rotary-impact load characteristics for lunar rock simulant with different parameters is performed. The results show that the penetrations per revolution (PPR) are the primary parameter influencing the drilling load. When the PPR are fixed, increasing the percussion frequency reduces the drilling load on the rock. Additionally, the variation pattern of the drilling load of the bit is in agreement with that predicted by the theoretical model. This provides a research basis for subsequent optimization of the drilling procedure and online recognition of the drilling process.

Author(s):  
Daiyan Ahmed ◽  
Yingjian Xiao ◽  
Jeronimo de Moura ◽  
Stephen D. Butt

Abstract Optimum production from vein-type deposits requires the Narrow Vein Mining (NVM) process where excavation is accomplished by drilling larger diameter holes. To drill into the veins to successfully extract the ore deposits, a conventional rotary drilling rig is mounted on the ground. These operations are generally conducted by drilling a pilot hole in a narrow vein followed by a hole widening operation. Initially, a pilot hole is drilled for exploration purposes, to guide the larger diameter hole and to control the trajectory, and the next step in the excavation is progressed by hole widening operation. Drilling cutting properties, such as particle size distribution, volume, and shape may expose a significant drilling problem or may provide justification for performance enhancement decisions. In this study, a laboratory hole widening drilling process performance was evaluated by drilling cutting analysis. Drill-off Tests (DOT) were conducted in the Drilling Technology Laboratory (DTL) by dint of a Small Drilling Simulator (SDS) to generate the drilling parameters and to collect the cuttings. Different drilling operations were assessed based on Rate of Penetration (ROP), Weight on Bit (WOB), Rotation per Minute (RPM), Mechanical Specific Energy (MSE) and Drilling Efficiency (DE). A conducive schedule for achieving the objectives was developed, in addition to cuttings for further interpretation. A comprehensive study for the hole widening operation was conducted by involving intensive drilling cutting analysis, drilling parameters, and drilling performance leading to recommendations for full-scale drilling operations.


2017 ◽  
Vol 2017 ◽  
pp. 1-11 ◽  
Author(s):  
Weiwei Zhang ◽  
Shengyuan Jiang ◽  
Dewei Tang ◽  
Huazhi Chen ◽  
Jieneng Liang

In the past decade, the wireline robot has received increasing attention due to the advantages of light weight, low cost, and flexibility compared to the traditional drilling instruments in space missions. For the lunar subsurface in situ exploration mission, we proposed a type of wireline robot named IBR (Inchworm Boring Robot) drawing inspiration from the inchworm. Two auger tools are utilized to remove chips for IBR, which directly interacted with the lunar regolith in the drilling process. Therefore, for obtaining the tools drilling characteristics, the chips removal principle of IBR is analyzed and its drilling load model is further established based on the soil mechanical theory in this paper. And then the proposed theoretical drilling load model is experimentally validated. In addition, according to the theoretical drilling load model, this paper discusses the effect of the drilling parameters on the tools drilling moments and power consumption. These results imply a possible energy-efficient control strategy for IBR.


1974 ◽  
Vol 14 (04) ◽  
pp. 371-384 ◽  
Author(s):  
A.T. Bourgoyne ◽  
F.S. Young

Abstract Over the past decade, a number of drilling models have been proposed for the optimization of The rotary drilling process and the detection of abnormal pressure while drilling. These techniques have pressure while drilling. These techniques have been largely based Upon limited held and laboratory data and often yield inaccurate results. Recent developments in onsite well monitoring systems have made possible the routine determination of the best mathematical model for drilling optimization and pore pressure detection. This modeling is accomplished through a multiple regression analysis of detailed drilling data taken over short intervals. Included in the analysis are the effects of formation strength, formation depth, formation compaction, pressure differential across the hole bottom, bit diameter and bit weight, rotary speed, bit wear, and bit hydraulics.This paper presents procedures for using the regressed drilling model for selecting bit weight rotary speed, and bit hydraulics, and calculating formation pressure from drilling data. The application of the procedure is illustrated using field data. Introduction Operators engaged in the search for hydrocarbon reserves are facing much higher drilling costs as more wells are drilled in hostile environments and to greater depths. A study by Young and Tanner has indicated that the average well cost per foot drilled is increasing at approximately 7.5 percent/ year. Recently, more emphasis has been placed on the collection of detailed drilling data to aid in the selection of improved drilling practices.At present, many people are using one drilling model for optimizing bit weight and rotary speed, a different drilling model for optimizing jet bit hydraulics, and yet another model for detecting abnormal pressure from drilling data. Each model has been based on meager laboratory and field data. We have tried here to combine what is known about the rotary drilling process into a single model, develop equations for calculating formation pore pressure and optimum bit weight, rotary speed, and jet bit hydraulics that are consistent with that model, and provide a method for systematically "calibrating" the drilling model using field data. DRILLING MODEL The drilling model selected for predicting be effect of the various drilling parameters, xj, on penetration rate, dD/dt, is given by penetration rate, dD/dt, is given by(1) when Exp (z) is used to indicate the exponential function ez. The modeling of drilling behavior in a given formation type is accomplished by selecting the constants a, through a 8 in Eq. 1. Since Eq. 1 is linear, those constants can be determined from a multiple regression analysis of field data. EFFECT OF FORMATION STRENGTH The constant a, primarily represents the effect of formation strength on penetration rate. It is inversely proportional to the natural logarithm of the square proportional to the natural logarithm of the square of the drillability strength parameter discussed by Maurer. It also includes the effect on penetration rate of drilling parameters that have not yet been mathematically modeled; for example, the effect of drilled solids. EFFECT OF COMPACTION The terms a2x2 and a3x3 model the effect of compaction on penetration rate. x2 is defined by(2) and thus assumes an exponential decrease in penetration rate with depth in a normally compacted penetration rate with depth in a normally compacted formation. The exponential nature of the normal compaction trend is indicated by the published microbit and field data of Murray, and also by the field data of Combs (see Fig. 1). SPEJ P. 371


Author(s):  
Petro Lizunov ◽  
Valentyn Nedin

The paper presents the investigation results of the vibro-impact loads’ influence on the stability of vibro-drilling machine’ drill-rod in the process of well in hard rock. The drilling process of such wells is significantly facilitated in case of vibro-impact action. The destroying of the rocks during the vibro-rotary drilling occurs via the complex effect of the vibration impulses and rotational motion. In this way, the task of such drill-rod study stability has actuality. In this case, the various modes of vibration and stability loss are possible. In this regard, the study was done by developed software, in which a technique of computer simulation of the oscillating motion of considerable length rotating rods under the action of axial periodic loads is implemented. Such software gives the possibility to model the oscillatory motion of rotating rods and determine the parameters by witch the dynamic stability loss of the studied system can occur. Using this software the diagrams with regions of stable and unstable motion of the rotating rod were drawn for different parameters of the considered system. The process of oscillation is considered in space with account of inertia forces and geometric nonlinearity of the rod. It is shown, that on certain rotational speeds and frequencies of vibro-impact load there are ranges of unstable motion where the run of equipment can inevitably lead to destruction. The obtained results have been analyzed. The conclusion about the possibility of running the equipment in certain frequency ranges is made.


2020 ◽  
Vol 2020 ◽  
pp. 1-11
Author(s):  
Xiangfeng Lv ◽  
Hongyuan Zhou

The in-service strength test of underground space strata is a hot issue in geotechnical engineering. In this study, we conducted mechanical analyses on the soil and the cutting bit involved in a rotary drilling process, which revealed the key factors influencing drilling. This allowed us to establish theoretical relationships among torque, propulsion, and soil strength parameters (i.e., unconfined compressive strength, shear strength, and cohesion). Moreover, with consideration of the effects of water content and geostatic stresses, we used an independently developed rotary drilling system with a 3D flexible boundary loading device to conduct 75 rotary drilling model indoor tests on silty clay in 15 groups. Based on the test results, we simplified the theoretical relationships and determined model parameters to obtain 15 quantitative relationships with 5 different water contents (4.8%, 9.7%, 14.8%, 19.6%, and 24.9%). Finally, through field application, we verified the quantitative relationships and we discussed their scope of application. The results showed it is feasible to predict the soil in-service strength based on rotary drilling parameters. Under the premise that water content is considered, the drilling parameters were found correlated linearly (correlation coefficients are all greater than 0.85) with strength parameters. In field application, absolute errors between the prediction and investigation results were less than 5%, satisfying engineering requirements.


2015 ◽  
Vol 2015 ◽  
pp. 1-11 ◽  
Author(s):  
Qiang Fang ◽  
Ze-Min Pan ◽  
Bing Han ◽  
Shao-Hua Fei ◽  
Guan-Hua Xu ◽  
...  

Drilling carbon fiber reinforced plastics and titanium (CFRP/Ti) stacks is one of the most important activities in aircraft assembly. It is favorable to use different drilling parameters for each layer due to their dissimilar machining properties. However, large aircraft parts with changing profiles lead to variation of thickness along the profiles, which makes it challenging to adapt the cutting parameters for different materials being drilled. This paper proposes a force sensorless method based on cutting force observer for monitoring the thrust force and identifying the drilling material during the drilling process. The cutting force observer, which is the combination of an adaptive disturbance observer and friction force model, is used to estimate the thrust force. An in-process algorithm is developed to monitor the variation of the thrust force for detecting the stack interface between the CFRP and titanium materials. Robotic orbital drilling experiments have been conducted on CFRP/Ti stacks. The estimate error of the cutting force observer was less than 13%, and the stack interface was detected in 0.25 s (or 0.05 mm) before or after the tool transited it. The results show that the proposed method can successfully detect the CFRP/Ti stack interface for the cutting parameters adaptation.


2021 ◽  
Author(s):  
Andrey Alexandrovich Rebrikov ◽  
Anton Anatolyevich Koschenkov ◽  
Anastasiya Gennadievna Rakina ◽  
Igor Dmitrievich Kortunov ◽  
Nikita Vladimirovich Koshelev ◽  
...  

Abstract Currently, production and exploration drilling has entered a stage of development where one of the highest priority goals is to reduce the time for well construction with new technologies and innovations. One of the key components in this aspect is the utilizing of the latest achievements in the design and manufacture of rock cutting tools – drill bits. This article presents some new ideas on methods for identifying different types of vibrations when drilling with PDC bits using a system of sensors installed directly into the bit itself. In the oil and gas fields of Eastern Siberia, one of the main reasons for ineffective drilling with PDC bits are vibrations, which lead to premature wear of the cutting structure of the bit and the achievement of low ROPs in the dolomite and dolerite intervals. For efficient drilling of wells of various trajectories with a bottom hole assembly (BHA), including a downhole motor (PDM) and a PDC bit, special attention is paid to control of the bit by limiting the depth of cut, as well as the level of vibrations that occur during drilling process. Often, the existing complex of surface and BHA equipment fails to identify vibrations that occur directly on the bit, as well as to establish the true cause of their occurrence. Therefore, as an innovative solution to this problem, a system of sensors installed directly into the bit itself is proposed. The use of such a system makes it possible to determine the drilling parameters, differentiated depending on the lithological properties of rocks, leading to an increase in vibration impact. Together with the Operators, tests have been successfully carried out, which have proven the effectiveness of the application of this technology. The data obtained during the field tests made it possible to determine the type and source of vibration very accurately during drilling. In turn, this made it possible to precisely adjust the drilling parameters according to the drilled rocks, to draw up a detailed road map of effective drilling in a specific interval. Correction of drilling parameters based on the analysis of data obtained from sensors installed in the bit made it possible to reduce the resulting wear of the PDC bit cutting structure and, if necessary, make changes to the bit design to improve the technical and economic indicators. Thus, the use of a system of sensors for measuring the drilling parameters in a bit ensured the dynamic stability of the entire BHA at the bottomhole when drilling in rocks of different hardness, significantly reduced the wear of the drilling tools and qualitatively improved the drilling performance.


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