Heavy Oil Polymer Pilot with Active Bottom Water Drive – A Success Story

2021 ◽  
Author(s):  
Hitisha Dadlani ◽  
Gaurav Jain ◽  
Sabyasachi Saikia

Abstract Bechraji is one of the major fields of heavy oil belt of Mehsana Asset in Western India. It contains heavy oil with average viscosity of ~270cp at reservoir temperature. During the early phase of production, high viscosity led to viscous fingering which resulted in sharp rise in field water cut to ~80%. Polymer flood in heavy oil has received significant attention after the numerous success across the globe namely, Marmul Oman, Bohai Bay offshore China and Pelican lake Canada fields. Screening studies were conducted followed by comprehensive laboratory evaluations of chemical flood potential which identified it as suitable process. Thus, a normal five spot pattern pilot testing was planned to understand the role of chemical EOR methods in the ultimate development strategy for the Bechraji. Comprehensive monitoring and quality control procedures were being followed to ensure smooth operations. Pressure surveys, tracer surveys, detailed produced fluid analyses and tests for monitoring the quality of injected fluids were all performed routinely. This paper deliberates the operational aspects of polymer flood, quality control and monitoring program followed, challenges faced and results of polymer flooding.

2021 ◽  
Author(s):  
Delamaide Eric

Abstract Polymer has been injected continuously since 2005-06 in the Pelican Lake field in Canada, starting with a pilot rapidly followed by an expansion. At some point, 900 horizontal wells were injecting 300,000 bbl/d of polymer solution and oil production related to polymer injection reached 65,000 bopd. As a result, the Pelican Lake polymer flood is the largest polymer flood in heavy oil in the world and the largest polymer flood using horizontal wells. Although some papers have already been devoted to the initial polymer flood pilots, very little has been published on the expansion of the polymer flood and this is what this paper will focus on. The paper will describe the various phases of the polymer flood expansion and their respective performances as well as discuss the specific challenges in the field including strong variations in oil viscosity (from 800 to over 10,000 cp), how irregular legacy well patterns were dealt with, and how primary, secondary and tertiary polymer injection compare. It will also show the performances of polymer injection in combination with multi-lateral wells and touch upon the surface issues including the facilities. The availability of field and production data (which are public in Canada) combined with the variability in the field properties provide us with a wealth of data to better understand the performances of polymer flooding in heavy oil. This case study will benefit engineers and companies that are interested in polymer flood, in particular in heavy oil. The paper will be a significant addition to the literature where few large scale chemical EOR expansions are described.


2021 ◽  
Vol 73 (04) ◽  
pp. 49-50
Author(s):  
Chris Carpenter

This article, written by JPT Technology Editor Chris Carpenter, contains highlights of paper OTC 30277, “Twelve-Year Field Applications of Offshore Heavy Oil Polymerflooding From Continuous Injection to Alternating Injection of Polymer and Water,” by Guangming Pan, Lei Zhang, and Jianting Huang, CNOOC, et al., prepared for the 2020 Offshore Technology Conference Asia, originally scheduled to be held in Kuala Lumpur, 2-6 November. The paper has not been peer reviewed. Copyright 2020 Offshore Technology Conference. Reproduced by permission. Polymerflooding has been considered a suitable method for reservoirs with viscosities up to 150 mPa·s. The authors of the complete paper verify that alternating injection of polymer and water in the Bohai Bay of China proved effective and economical for heavy oil fields, even offshore. This polymerflooding pilot of initially continuous, and then alternating, injection can provide a useful technical reference for similar reservoirs. Introduction Heavy oil reserves are abundant in the Bohai oil field of China. The development of the field has proved that the field with lower viscosity (less than 350 mPa·s) can be developed effectively by water-flooding, while the unconventional heavy oil reservoir with high viscosity has not formed a mature development mode. To better use interwell reserves, a pilot polymerflooding test has been conducted in the NN field since 2008. The cumulative production of nine wells in the surrounding area reached 10.80×104 m3, which confirmed that polymer fluid injection had a good displacement effect on unconventional high-viscosity crude oil. However, with the extension of continuous injection time, the pilot test area faced various problems. In order to explore the applicability of polymerflooding technology used in offshore unconventional heavy oil fields, the polymer-injection mode was studied on the basis of laboratory experimental data and field practice, and the polymer/water alternating injection mode was analyzed. Experimental Continuous Polymerflooding. Experimental Equipment and Materials. The experimental device is composed of a driving system, an experimental model, a pressure-measurement system, a produced-liquid-collection system, and a temperature-control system. According to the distribution of reservoir physical properties in the NN field, a parallel double-tube displacement experiment with a permeability ratio of 5 was designed. The experimental cores are artificial, with a tube length of 30 cm and an inner diameter of 2.54 cm. The low-permeability tube has 1624×10-3 µm2 permeability, and the high-permeability tube has 8488×10-3 µm2 permeability. The experimental temperature is 55°C, which is consistent with the formation temperature of the NN field. The polymer is partially hydrolyzed polyacrylamide. Experimental Procedure. The experimental process includes vacuum pumping, saturating formation water, obtaining core pore volume, saturating simulated oil, calculating oil saturation water drive to a specified water cut, continuously injecting polymer solution, and measuring data. The experimental injection rate is 0.2 mL/min, and the multiple of injected pore volumes (PV) is 0.6 PV. The NN field has weak edge water, and the water cut of the well group was 60 to 90% when polymerflooding was performed. Therefore, the design scheme mainly includes waterflooding and polymerflooding stages. The polymer- injection concentration was 3000 mg/L, and the injection mode is continuous, consistent with the field test.


2021 ◽  
Author(s):  
Xindan Wang ◽  
Cody Keith ◽  
Yin Zhang ◽  
Abhijit Dandekar ◽  
Samson Ning ◽  
...  

Abstract The first-ever polymer flood pilot to enhance heavy oil recovery on Alaska North Slope (ANS) is ongoing. After more than 2.5 years of polymer injection, significant benefit has been observed from the decrease in water cut from 65% to less than 15% in the project producers. The primary objective of this study is to develop a robust history-matched reservoir simulation model capable of predicting future polymer flood performance. In this work, the reservoir simulation model has been developed based on the geological model and available reservoir and fluid data. In particular, four high transmissibility strips were introduced to connect the injector-producer well pairs, simulating short-circuiting flow behavior that can be explained by viscous fingering and reproducing the water cut history. The strip transmissibilities were manually tuned to improve the history matching results during the waterflooding and polymer flooding periods, respectively. It has been found that higher strip transmissibilities match the sharp water cut increase very well in the waterflooding period. Then the strip transmissibilities need to be reduced with time to match the significant water cut reduction. The viscous fingering effect in the reservoir during waterflooding and the restoration of injection conformance during polymer flooding have been effectively represented. Based on the validated simulation model, numerical simulation tests have been conducted to investigate the oil recovery performance under different development strategies, with consideration for sensitivity to polymer parameter uncertainties. The oil recovery factor with polymer flooding can reach about 39% in 30 years, twice as much as forecasted with continued waterflooding. Besides, the updated reservoir model has been successfully employed to forecast polymer utilization, a valuable parameter to evaluate the pilot test’s economic efficiency. All the investigated development strategies indicate polymer utilization lower than 3.5 lbs/bbl in 30 years, which is economically attractive.


Geofluids ◽  
2021 ◽  
Vol 2021 ◽  
pp. 1-8
Author(s):  
Bingyan Liu ◽  
Jinzhong Liang ◽  
Fang Zhao ◽  
Tong Liu ◽  
Zongyao Qi ◽  
...  

A field test in the Xinjiang oilfield in China shows that the viscosity of heavy oil has a certain influence on the combustion dynamics and injection-production performance of fire flooding. The experiment in this study uses a one-dimensional combustion tube to study the temperature, gas composition, and air injection pressure and the production performance of the fire flooding of heavy oil with different viscosities. The results show that the oil viscosities of 1180–22500 mPa·s can achieve stable combustion, and the O2 content of the gas produced during the stable combustion stage is <0.5%. The higher the viscosity of the heavy oil, the higher the temperature in the burned zone and the smaller the range of the temperature increase in the unburned zone. The air injection pressure will increase rapidly until a stable seepage channel is formed, and then, it will drop to a level close to the formation pressure. High-viscosity heavy oil requires a higher air injection pressure and will remain in the high-pressure stage for a longer period of time. Low-viscosity heavy oil has a low water cut in the early stage of fire flooding, a large oil production rate, and a low and stable air–oil ratio. The water cut of high-viscosity heavy oil increases rapidly in the early stage of fire flooding and then decreases gradually, so a good air–oil ratio can only be obtained in the middle and late stages of fire flooding. Thus, fire flooding may be more suitable for application in common heavy oil and some extra heavy oil reservoirs with lower viscosities.


2009 ◽  
Author(s):  
Daniel Daparo ◽  
Luis Soliz ◽  
Eduardo Roberto Perez ◽  
Carlos Iver Vidal Saravia ◽  
Philip Duke Nguyen ◽  
...  

2016 ◽  
Author(s):  
Rashid S. Al-Maamari ◽  
Abdulaziz Al-Hashmi ◽  
Nasser Al-Azri ◽  
Omaira Al-Riyami ◽  
Rifaat Al-Mjeni ◽  
...  
Keyword(s):  

2021 ◽  
Author(s):  
Hongfu Shi ◽  
Yingxian Liu ◽  
Lifu Jiang ◽  
Jingding Zheng ◽  
Liqin Gan

Abstract Abundant faults, long oil-bearing intervals (up to 500m), and diverse fluids including conventional oil and heavy oil, result in P oilfield became one of the most complex oil fields in the Bohai Bay. The main characters ofinitial development plan are directional well with commingle production, open hole completion, large draw down, high oil production rate, and reverse nine-point well pattern. At present, the oilfield has entered a stage of high water cut, with average water cut more than 85%. What can we do next, decommissioning or rebirthing? An integrated solution was proposed to redevelop the oilfield which focus on the layers’ subdivision, the fine description of the sand body,a large number of horizontal wells on the top of the water-flooded layer are used to tap the potential, increase the water injector to transform the stream lines and rebuild the reservoir pressure, and search for potential sand bodies to increase reserves.


2021 ◽  
pp. 1-16
Author(s):  
Dong Liu ◽  
Yonghui Liu ◽  
Nanjun Lai ◽  
Youjun Ji ◽  
TingHui Hu

Abstract The inflection point temperature of rheology (IPTR) of heavy oil transforming from a non-Newtonian fluid into a Newtonian fluid is a key parameter in the steam huff- and-puff process. It is particularly relevant in terms of optimizing injection parameters, calculating the heating radius, and determining well spaces. However, the current approach exhibits obvious shortcomings, such as the randomness of the selected tangent line and inadaptability for extra-heavy oil with high viscosity. Therefore, this paper presents a novel method for calculating IPTR using viscosity–temperature data. The approach is based on the Arrhenius equation and quantitatively evaluates the IPTR according to the inflection point of the apparent activation energy. The IPTR values of four heavy-oil samples obtained from the Bohai Oilfield in China were quantitatively predicted according to viscosity–temperature data using the proposed method. The method's accuracy was verified by a series of rheological investigations on samples obtained from two heavy-oil wells. Additionally, the new method was used to predict IPTR according to the published viscosity–temperature data of 10 heavy-oil samples from the Shengli Oilfield. Again, a good correspondence was found, and mean absolute and relative errors of 3°C and 4.6%, respectively, were reported. Therefore, the proposed model was confirmed to improve the prediction accuracy of the existing method, and provided a new method for calculating the IPTR of heavy-oil.


2018 ◽  
Author(s):  
Mohammed Taha Al-Murayri ◽  
Eman Hadad Fadli ◽  
Fawziya Mohammad Al-Shati ◽  
Ali Qubian ◽  
Zhitao Li ◽  
...  

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