Pelican Lake: Learning From the Largest Polymer Flood Expansion in a Heavy Oil Field

2021 ◽  
Author(s):  
Delamaide Eric

Abstract Polymer has been injected continuously since 2005-06 in the Pelican Lake field in Canada, starting with a pilot rapidly followed by an expansion. At some point, 900 horizontal wells were injecting 300,000 bbl/d of polymer solution and oil production related to polymer injection reached 65,000 bopd. As a result, the Pelican Lake polymer flood is the largest polymer flood in heavy oil in the world and the largest polymer flood using horizontal wells. Although some papers have already been devoted to the initial polymer flood pilots, very little has been published on the expansion of the polymer flood and this is what this paper will focus on. The paper will describe the various phases of the polymer flood expansion and their respective performances as well as discuss the specific challenges in the field including strong variations in oil viscosity (from 800 to over 10,000 cp), how irregular legacy well patterns were dealt with, and how primary, secondary and tertiary polymer injection compare. It will also show the performances of polymer injection in combination with multi-lateral wells and touch upon the surface issues including the facilities. The availability of field and production data (which are public in Canada) combined with the variability in the field properties provide us with a wealth of data to better understand the performances of polymer flooding in heavy oil. This case study will benefit engineers and companies that are interested in polymer flood, in particular in heavy oil. The paper will be a significant addition to the literature where few large scale chemical EOR expansions are described.

2007 ◽  
Vol 10 (01) ◽  
pp. 35-42 ◽  
Author(s):  
W. Terry Osterloh ◽  
Wendell P. Menard

Summary Giant, geologically complex heavy-oil fields can take decades to develop, so development decisions made early in the life of the field can have long-range implications. Decision and risk analysis (D&RA) is often needed to make decisions that will maximize the risk-adjusted economic benefit. Unfortunately, in large fields, D&RA can be very challenging because of the large number of variables and the endless number of development and expansion scenarios to analyze. The time needed to complete a D&RA can become prohibitive when full-field reservoir simulation is the main tool for forecasting primary production and well count, with one simulation taking many hours or days to complete. This paper describes two new methods developed to overcome these challenges for a specific depletion-drive heavy-oil reservoir: a method for optimally populating a model with hundreds of horizontal wells, and a method to optimize expansion decisions quickly and directly. The utility of these tools has not been determined for other reservoirs and/or recovery mechanisms. A semiautomated spreadsheet-and-simulation method was developed to quickly place and select hundreds to thousands of hypothetical/future horizontal wells in a multimillion-gridblock model. Because the method automatically accounted for all model static properties and their effects on dynamic production response, the hypothetical wells had productivity characteristics very similar to the actual drilled wells placed in the model. A multivariate nonlinear interpolation method was developed that enabled full-field forecasts—for any combination of acreage allocation, well count, drilling order, and field rate constraint—to be calculated in less than 5 seconds, compared to approximately 20 hours for traditional simulation. Extensive validation work showed that well count and production curves from the spreadsheet virtually overlaid those obtained using traditional simulation of the particular expansion scenario. Such close agreement was possible because the basis of the spreadsheet forecast was utilization of traditional simulation forecasts from a handful of relevant cases. A key breakthrough beyond just fast forecasting was the coupling of the following three components inside the same spreadsheet: the fast forecasting method, calculation of an economic indicator/objective function (NPV), and commercial optimization tools. This linkage made possible, perhaps for the first time (at least at this scale), realization of direct optimization of any development scenario in a matter of minutes to a few hours, depending on the number of variables being optimized. Introduction The field in question was a giant extra heavy-oil accumulation covering hundreds of square miles and containing billions of barrels of 7 to 9ºAPI gravity oil trapped in shallow (1,500 to 3,000 ft) sandstone reservoirs of Miocene age (Fig. 1). The major reservoir sands were deposited in fluvial and fluviotidal channel systems. Reservoir properties were excellent, with porosity values of up to 36% and permeability values of up to 30-40 darcies. The gross interval was divided into three independent reservoir intervals by thick shales and further subdivided into a total of 12 sands. The variations in depth and oil gravity resulted in variations in pressure, temperature, solution gas/oil ratio (GOR), and oil viscosity (in-situ live-oil viscosity ranged from 1,000 to 10,000 cp). An upgrader was built to partially refine the crude. The upgrader capacity limited maximum production rate, and the contract term limited the production duration; combined, these defined the maximum that could be produced under the project scope. Whether this maximum would be achieved was contingent on drilling sufficient wells to fill the upgrader for the whole term. The ultimate number of wells required would depend on the performance of these wells, which in turn would depend on their locations, the reservoir and oil quality encountered, and the operating constraints imposed by artificial lift methods, pipeline pressures, and facility capacities.


2018 ◽  
pp. 57-63
Author(s):  
I. V. Kovalenko ◽  
S. K. Sokhoshko ◽  
D. A. Listoykin

The article presents the experience in the stage of experimental industrial exploitation and industrial exploitation of the field with a system for the development of horizontal wells with non-standard oil properties (high oil viscosity) and complex geological structure (gas cap and aquifer). The focus of the article is on the estimation of aquifer activity by using well tests.


SPE Journal ◽  
2016 ◽  
Vol 21 (01) ◽  
pp. 74-86 ◽  
Author(s):  
M.. Tagavifar ◽  
R.. Fortenberry ◽  
E.. de Rouffignac ◽  
K.. Sepehrnoori ◽  
G. A. Pope

Summary A hybrid process is developed and optimized for heavy-oil recovery that combines moderate reservoir heating and chemical enhanced oil recovery in the form of alkali/cosolvent/polymer flood. The process is simulated by use of a model derived from existing laboratory and pilot data of a 5,000-cp heavy-oil field. It is found that hot waterflooding is efficient in heating the reservoir only when high early injectivity is achievable. This may not be the case if incipient fluid injectivity is low and/or long, continuous, horizontal shale baffles are present. To remedy the former, an electrical-preheating period is devised, whereas switching to a horizontal flood could overcome the latter. Once the reservoir temperature is raised sufficiently, a moderately unstable alkali/cosolvent/polymer flood is capable of mobilizing and displacing oil. A best combined strategy for efficient reservoir heating, high oil recovery, and cost effectiveness is found to involve reducing the oil viscosity to values of approximately 300–500 cp and combining a degree of mobility control and low interfacial tension as recovery mechanisms.


Author(s):  
Clement Fabbri ◽  
Romain de-Loubens ◽  
Arne Skauge ◽  
Gerald Hamon ◽  
Marcel Bourgeois

In the domain of heavy to extra heavy oil production, viscous polymer may be injected after water injection (tertiary mode), or as an alternative (secondary mode) to improve the sweep efficiency and increase oil recovery. To prepare field implementation, nine polymer injection experiments in heavy oil have been performed at core scale, to assess key modelling parameters in both situations. Among this consistent set of experiments, two have been performed on reconstituted cylindrical sandpacks in field-like conditions, and seven on consolidated Bentheimer sandstone in laboratory conditions. All experiments target the same oil viscosity, between 2000 cP and 7000 cP, and the viscosity of Partially Hydrolyzed Polyacrylamide solutions (HPAM 3630) ranges from 60 cP to 80 cP. Water and polymer front propagation are studied using X-ray and tracer measurements. The new experimental results presented here for water flood and polymer flood experiments are compared with experiments described in previous papers. The effects of geometry, viscosity ratio, injection sequence on recoveries, and history match parameters are investigated. Relative permeabilities of the water flood experiment are in line with previous experiments in linear geometry. Initial water floods led to recoveries of 15–30% after one Pore Volume Injected (PVI), a variation influenced by boundary conditions, viscosity, and velocities. The secondary polymer flood in consolidated sandstone confirms less stable displacement than tertiary floods in same conditions. Comparison of secondary and tertiary polymer floods history matching parameters suggests two mechanisms. First, hysteresis effect during oil bank mobilization stabilizes the tertiary polymer front; secondly, the propagation of polymer at higher oil saturation leads to lower adsorption during secondary experiment, generating a lower Residual Resistance Factor (RRF), close to unity. Finally, this paper discusses the use of the relative permeabilities and polymer properties estimated using Darcy equation for field simulation, depending on water distribution at polymer injection start-up.


2018 ◽  
Author(s):  
Srinivas Rao Kommaraju ◽  
Jose Gregorio Garcia ◽  
Abrar Marwan Al-Bahri ◽  
Mohammad J M E J Al-Faudari ◽  
Ahmad Mohamad Hasan Al-Naqi

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