Investigation of Structural and Mechanical Properties of UV and Microwave-Irradiated Al2O3 / ZrO2 Multilayers by Sol-Gel Coating

2003 ◽  
Vol 795 ◽  
Author(s):  
A. R. Phani ◽  
H. Haefke

ABSTRACTThin film multilayers of Al2O3 / ZrO2 have been deposited on quartz and AISI 440C steel substrates at room temperature by sol-gel dip coating technique followed by annealing at different temperatures ranging from 200°C to 800°C for 5h. Prior to annealing the deposited films have been exposed 10 min to ultraviolet radiation (248 nm wavelength) and microwave (2.45 MHz at 800 W power) respectively. Unlike conventional annealing methods, microwave heating is generally quite faster, simpler, and very energy efficient. The lower temperature and shorter time with microwave irradiation might be ascribed to the activating and facilitating effect of microwave on solid phase diffusion. X-ray diffraction (XRD) and scanning electron microscopy (SEM), energy dispersive X-ray (EDX) analyser techniques have been employed to characterize structural, morphological and elemental composition of the thin films. Adhesion strength failure measurements on films have shown critical loads up to 35 N. Nanohardness indentation tests of the films exposed to microwave have shown hardness of 10 GPa with elastic modulus of 85 GPa compared to the annealed films hardness of 4.5 GPa with elastic modulus 57 GPa.

2001 ◽  
Vol 16 (8) ◽  
pp. 2391-2398 ◽  
Author(s):  
Ricardo Caruso ◽  
Antonio Di´az-Parralejo ◽  
Pedro Miranda ◽  
Fernando Guiberteau

We describe a method for controlled preparation of sol-gel ceramic multilayer coatings obtained by dip-coating. The proposed fabrication routine guarantees obtaining crack-free multilayer coatings with control of the thickness and porosity of individual layers. The procedure is applied to obtain a 10-layer ZrO2–3 mol% Y2O3 coating deposited on AISI 310 stainless steel. The microstructure of this coating was investigated by using x-ray powder diffractometry and atomic force microscopy, and special consideration was given to the mechanical characterization of this thin film using ultramicrohardness indentation tests. Our results suggest that these zirconia coatings have good properties for use as protection barriers. Implications concerning general tailoring design of sol-gel dip-coatings are also considered.


2005 ◽  
Vol 38 (1) ◽  
pp. 211-216 ◽  
Author(s):  
Pang-Hung Liu ◽  
Kuei-Jung Chao ◽  
Xing-Jian Guo ◽  
Kuo-Ying Huang ◽  
Yen-Ru Lee ◽  
...  

A continuous silica film with well aligned mesochannels parallel to the Si(001) surface was found to be formed through sol–gel dip-coating of a silica precursor with nonionic ethylene oxide surfactant. Two two-dimensional mesoporous structures in centered and non-centered rectangular symmetries and with the short axes of elongated ellipsoidal pores normal to the surface were observed by X-ray and electron diffraction. Detailed transmission electron microscopy investigations were employed to view the direction dependence of the channel or pore packing in the continuous film.


2021 ◽  
Author(s):  
Ahmed ZITI ◽  
Bouchaib HARTITI ◽  
Amine BELAFHAILI ◽  
Hicham LABRIM ◽  
Salah FADILI ◽  
...  

Abstract Quaternary semiconductor Cu2NiSnS4 thin film was made by the sol-gel method associated to dip-coating technique on ordinary glass substrates. In this paper, we have studied the impact of dip-coating cycle at different cycles: 4, 5 and 6 on the structural, compositional, morphological, optical and electrical characteristics. CNTS thin films have been analyzed by various characterization techniques including: X-ray diffractometer (XRD), Raman measurements, scanning electron microscope (SEM), energy dispersive X-ray spectroscope (EDS), UV-visible spectroscopy and four-point probe method. XRD spectra demonstrated the formation of cubic Cu2NiSnS4 with privileged orientation at (111) plane. Crystallite size of cubic CNTS thin films increase with from 6.30 to 9.52 with dip-coating cycle augmented. Raman scattering confirmed the existence of CNTS thin films by Raman vibrational mode positioned at 332 cm− 1. EDS investigations showed near-stoichiometry of CNTS sample deposited at 5 cycles. Scanning electron microscope showed uniform surface morphologies without any crack. UV-visible spectroscopy indicated that the optical absorption values are larger than 104 cm− 1, Estimated band gap energy of CNTS absorber layers decrease from 1.64 to 1.5 eV with dip-coating cycle increased. The electrical conductivity of CNTS thin films increase from 0.19 to 4.16 (Ω cm)-1. These characteristics are suitable for solar cells applications.


Coatings ◽  
2020 ◽  
Vol 10 (2) ◽  
pp. 169
Author(s):  
Barbara Burnat ◽  
Patrycja Olejarz ◽  
Damian Batory ◽  
Michal Cichomski ◽  
Marta Kaminska ◽  
...  

The aim of this study was to develop a multifunctional biomedical coating that is highly corrosion resistant, biocompatible, and reveals the bioactive properties. For that purpose, titanium dioxide coatings doubly-doped with Ca and Ag ions were deposited by dip-coating onto M30NW biomedical steel. The influence of different ratios of Ca and Ag dopants on morphology, surface structure, corrosion resistance, bioactivity, wettability, and biological properties of TiO2-based sol-gel coatings was studied and discussed. Comprehensive measurements were performed including atomic force microscopy (AFM), scanning electron microscopy (SEM), X-ray diffraction (XRD), X-ray reflectivity (XRR), corrosion tests, immersion test, contact angle, as well as biological evaluation. The obtained results confirmed that anatase-based coatings containing Ca and Ag ions, independently of their molar ratio in the coating, are anticorrosive, hydrophilic, and bioactive. The results of the biological evaluation indicated that investigated coatings are biocompatible and do not reduce the proliferation ability of the osteoblasts cells.


2019 ◽  
Vol 75 (8) ◽  
pp. 1036-1044 ◽  
Author(s):  
Małgorzata Katarzyna Cabaj ◽  
Roman Gajda ◽  
Anna Hoser ◽  
Anna Makal ◽  
Paulina Maria Dominiak

Crystals of hypoxanthinium (6-oxo-1H,7H-purin-9-ium) nitrate hydrates were investigated by means of X-ray diffraction at different temperatures. The data for hypoxanthinium nitrate monohydrate (C5H5N4O+·NO3 −·H2O, Hx1) were collected at 20, 105 and 285 K. The room-temperature phase was reported previously [Schmalle et al. (1990). Acta Cryst. C46, 340–342] and the low-temperature phase has not been investigated yet. The structure underwent a phase transition, which resulted in a change of space group from Pmnb to P21/n at lower temperature and subsequently in nonmerohedral twinning. The structure of hypoxanthinium dinitrate trihydrate (H3O+·C5H5N4O+·2NO3 −·2H2O, Hx2) was determined at 20 and 100 K, and also has not been reported previously. The Hx2 structure consists of two types of layers: the `hypoxanthinium nitrate monohydrate' layers (HX) observed in Hx1 and layers of Zundel complex H3O+·H2O interacting with nitrate anions (OX). The crystal can be considered as a solid solution of two salts, i.e. hypoxanthinium nitrate monohydrate, C5H5N4O+·NO3 −·H2O, and oxonium nitrate monohydrate, H3O+(H2O)·NO3 −.


2013 ◽  
Vol 2013 ◽  
pp. 1-7 ◽  
Author(s):  
V. L. Chandraboss ◽  
B. Karthikeyan ◽  
J. Kamalakkannan ◽  
S. Prabha ◽  
S. Senthilvelan

The TiO2/SiO2 and ZnO/SiO2 composite films were prepared by sol-gel dip coating method. The surface morphology and crystal structure of thin films were characterized by means of scanning electron microscopy (SEM) with elementary dispersive X-ray analysis (EDX) and X-ray diffractometer (XRD). Optical properties of films have been investigated using ultraviolet and visible spectroscopy (UV-visible spectroscopy). The photocatalytic activity was established by testing the degradation and decolorization of methyl green (MG) from aqueous solution with artificial UV-light.


2008 ◽  
Vol 2008 ◽  
pp. 1-5 ◽  
Author(s):  
E. Barrera-Calva ◽  
J. Méndez-Vivar ◽  
M. Ortega-López ◽  
L. Huerta-Arcos ◽  
J. Morales-Corona ◽  
...  

Silica-copper oxide (silica-CuO) composite thin films were prepared by a dipping sol-gel route using ethanolic solutions comprised TEOS and a copper-propionate complex. Sols with different TEOS/Cu-propionate (Si/Cu) molar ratios were prepared and applied on stainless steel substrates using dipping process. During the annealing process, copper-propionate complexes developed into particulate polycrystalline CuO dispersed in a partially crystallized silica matrix, as indicated by the X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS) analyses. The gel thermal analysis revealed that the prepared material might be stable up to400°C. The silica-CuO/stainless steel system was characterized as a selective absorber surface and its solar selectivity parameters, absorptance (α), and emittance (ε) were evaluated from UV-NIR reflectance data. The solar parameters of such a system were mostly affected by the thickness and phase composition of theSiO2-CuO film. Interestingly, the best solar parameters (α= 0.92 andε= 0.2) were associated to the thinnest films, which comprised a CuO-Cu2Omixture immersed in the silica matrix, as indicated by XPS.


Materials ◽  
2019 ◽  
Vol 12 (22) ◽  
pp. 3738 ◽  
Author(s):  
A. Smalenskaite ◽  
M. M. Kaba ◽  
I. Grigoraviciute-Puroniene ◽  
L. Mikoliunaite ◽  
A. Zarkov ◽  
...  

In this study, new synthetic approaches for the preparation of thin films of Mg-Al layered double hydroxides (LDHs) have been developed. The LDHs were fabricated by reconstruction of mixed-metal oxides (MMOs) in deionized water. The MMOs were obtained by calcination of the precursor gels. Thin films of sol–gel-derived Mg-Al LDHs were deposited on silicon and stainless-steel substrates using the dip-coating technique by a single dipping process, and the deposited film was dried before the new layer was added. Each layer in the preparation of the Mg-Al LDH multilayers was separately annealed at 70 °C or 300 °C in air. Fabricated Mg-Al LDH coatings were characterized by X-ray diffraction (XRD) analysis, scanning electron microscopy (SEM), and atomic force microscopy (AFM). It was discovered that the diffraction lines of Mg3Al LDH thin films are sharper and more intensive in the sample obtained on the silicon substrate, confirming a higher crystallinity of synthesized Mg3Al LDH. However, in both cases the single-phase crystalline Mg-Al LDHs have formed. To enhance the sol–gel processing, the viscosity of the precursor gel was increased by adding polyvinyl alcohol (PVA) solution. The LDH coatings could be used to protect different substrates from corrosion, as catalyst supports, and as drug-delivery systems in medicine.


1994 ◽  
Vol 9 (8) ◽  
pp. 2133-2137 ◽  
Author(s):  
Hideki Yoshioka

Thin films in the system (1 - x) PbTiO3−xLa2/3TiO3 were prepared by the sol-gel and dip-coating methods. Phases deposited in the films and the lattice parameters as a function of the composition were investigated by the x-ray diffraction method. The solid solutions with a perovskite structure were formed as a single phase with x up to 0.9. For the composition of x = 1.0, metastable La-Ti-O perovskite phase with a small amount of the impurity phase, La2Ti2O7, was obtained. Simulation of x-ray diffraction patterns based on the defect structure model shows that the structure of the La-Ti-O perovskite phase includes randomly distributed cation vacancies at the A-site, namely (La2/3□1/3)TiO3.


2000 ◽  
Vol 14 (22n23) ◽  
pp. 801-808 ◽  
Author(s):  
M. RAJENDRAN ◽  
M. GHANASHYAM KRISHNA ◽  
A. K. BHATTACHARYA

A novel all-inorganic aqueous sol–gel process has been developed to fabricate LaFeO3 thin films by dip-coating. Stable, positively charged colloidal sol particles of hydrous lanthanum ferrite with an average particle size (Z av ) of 7 nm were prepared and coated onto quartz plates under controlled conditions. The sols have been characterized using photon correlation spectroscopy (PCS) for Z av and size distribution. The redispersible gel was characterized by thermogravimetric and differential thermal analysis (TG-DTA) and also by isothermal heating followed by X-ray diffraction to identify the reaction sequence to form LaFeO 3. The sol–gel films as deposited were X-ray amorphous on heating up to 500°C, partially crystalline at 600°C, fully crystalline and single phase at 650°C and above. These films were continuous, polycrystalline, single phase, had uniform thickness in the range between 180 to 1000 nm, depending on deposition conditions, and showed about 80% optical transmittance. The optical band gap varied from 2.7 to 3.3 eV as a function of the annealing temperature. The refractive index increased with increase in annealing temperature from 1.55 at 500°C to 1.86 at 800°C.


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