Improved Air Cooling Heat Pipe Based Thermal Solutions for Heat Sinks in Optical Plug Modules

2015 ◽  
Author(s):  
Ehsan B. Haghighi ◽  
Thanh L. Phan ◽  
Vijit Wuttijumnong ◽  
Koichi Mashiko ◽  
Yuji Saito ◽  
...  
Keyword(s):  
Heat Pipe ◽  
Data Communication ◽  
Heat Pipes ◽  
Heat Sinks ◽  
Air Cooling ◽  
Airflow Rate ◽  
Total Thermal Resistance ◽  
Free And Forced Convection ◽  
Conventional Cooling ◽  
Cooling Methods

Ever-increasing both data speed and traffic volume in the network telecommunications; as a result, producing more heat loss, challenges the conventional cooling methods. An optical plug module is a transceiver in data communication applications. By increasing the cooling demands, new thermal management solutions are necessary for optical plug modules. This article experimentally studies the heat pipe based cooling solutions for the optical plug modules. Heat pipes can passively transfer part of the produced heat from the hardly accessible places of the modules and expose it to the present active air cooling. Three different heat pipe based arrangements for a four-port optical plug assembly at both free and forced convection were investigated. Based on the results heat pipes helped to reduce heat sinks and total thermal resistance of this assembly on average by 27% and 16%, respectively under airflow rate of 10 ft3/min.

New Thermal Management Systems for Data Centers

2012 ◽  
Vol 4 (3) ◽  
Author(s):  
Mayumi Ouchi ◽  
Yoshiyuki Abe ◽  
Masato Fukagaya ◽  
Takashi Kitagawa ◽  
Haruhiko Ohta ◽  
...  
Keyword(s):  
Heat Exchanger ◽  
Single Phase ◽  
Data Centers ◽  
Cooling System ◽  
Heat Pipes ◽  
Air Cooling ◽  
Liquid Cooling ◽  
Two Phase ◽  
Cooling Jacket ◽  
Cooling Methods

Energy consumption in data centers has seen a drastic increase in recent years. In data centers, server racks are cooled down in an indirect way by air-conditioning systems installed to cool the entire server room. This air cooling method is inefficient as information technology (IT) equipment is insufficiently cooled down, whereas the room is overcooled. The development of countermeasures for heat generated by IT equipment is one of the urgent tasks to be accomplished. We, therefore, proposed new liquid cooling systems in which IT equipment is cooled down directly and exhaust heat is not radiated into the server room. Three cooling methods have been developed simultaneously. Two of them involve direct cooling; a cooling jacket is directly attached to the heat source (or CPU in this case) and a single-phase heat exchanger or a two-phase heat exchanger is used as the cooling jacket. The other method involves indirect cooling; heat generated by CPU is transported to the outside of the chassis through flat heat pipes and the condensation sections of the heat pipes are cooled down by coolant with liquid manifold. Verification tests have been conducted by using commercial server racks to which these cooling methods are applied while investigating five R&D components that constitute our liquid cooling systems: the single-phase heat exchanger, the two-phase heat exchanger, high performance flat heat pipes, nanofluid technology, and the plug-in connector. As a result, a 44–53% reduction in energy consumption of cooling facilities with the single-phase cooling system and a 42–50% reduction with the flat heat pipe cooling system were realized compared with conventional air cooling system.

Enabling Thermal Management of High-Powered Server Processors Using Passive Thermosiphon Heat Sink

2019 ◽  
Author(s):  
Devdatta P. Kulkarni ◽  
Priyanka Tunuguntla ◽  
Guixiang Tan ◽  
Casey Carte
Keyword(s):  
Heat Pipe ◽  
High Power ◽  
Heat Sink ◽  
Capital Investment ◽  
Thermal Design ◽  
Heat Sinks ◽  
Air Cooling ◽  
Liquid Cooling ◽  
Two Phase ◽  
Pipe Heat

Abstract In recent years, rapid growth is seen in computer and server processors in terms of thermal design power (TDP) envelope. This is mainly due to increase in processor core count, increase in package thermal resistance, challenges in multi-chip integration and maintaining generational performance CAGR. At the same time, several other platform level components such as PCIe cards, graphics cards, SSDs and high power DIMMs are being added in the same chassis which increases the server level power density. To mitigate cooling challenges of high TDP processors, mainly two cooling technologies are deployed: Liquid cooling and advanced air cooling. To deploy liquid cooling technology for servers in data centers, huge initial capital investment is needed. Hence advanced air-cooling thermal solutions are being sought that can be used to cool higher TDP processors as well as high power non-CPU components using same server level airflow boundary conditions. Current air-cooling solutions like heat pipe heat sinks, vapor chamber heat sinks are limited by the heat transfer area, heat carrying capacity and would need significantly more area to cool higher TDP than they could handle. Passive two-phase thermosiphon (gravity dependent) heat sinks may provide intermediate level cooling between traditional air-cooled heat pipe heat sinks and liquid cooling with higher reliability, lower weight and lower cost of maintenance. This paper illustrates the experimental results of a 2U thermosiphon heat sink used in Intel reference 2U, 2 node system and compare thermal performance using traditional heat sinks solutions. The objective of this study was to showcase the increased cooling capability of the CPU by at least 20% over traditional heat sinks while maintaining cooling capability of high-power non-CPU components such as Intel’s DIMMs. This paper will also describe the methodology that will be used for DIMMs serviceability without removing CPU thermal solution, which is critical requirement from data center use perspective.

Experimental Investigation of Graphene Oxide Nanofluids on Thermal Performance of Heat Pipe

2019 ◽  
Author(s):  
Weilin Zhao ◽  
Jun Xu ◽  
Jinkai Li
Keyword(s):  
Thermal Conductivity ◽  
Graphene Oxide ◽  
Heat Pipe ◽  
Effective Thermal Conductivity ◽  
Heat Pipes ◽  
Air Cooling ◽  
Coating Film ◽  
Water Cooling ◽  
Condenser Section ◽  
Wick Structure

Abstract The graphene oxide-deionized water (GO-DW) and graphene oxide-ethylence glycol (GO-EG) nanofluids were synthesized. The better suspension of nanofluids was achieved. The thermal conductivity of both nanofluids was analyzed. It indicates that GO nanoparticles can strengthen the thermal conductivity of DW base fluids by 22.6%–61.7% and EG base fluids by 15.3%–32.8%. Four copper heat pipes charged with GO-DW and GO-EG nanofluids as well as DW and EG base fluids were experimentally researched, it is discovered that the addition of GO nonoparticles in heat pipe can elevate the condenser wall temperature and reduce the temperature difference. Future analysis finds that, with respect to DW and EG fluids heat pipe, the thermal resistances of GO-DW and GO-EG nanofluids heat pipe are respectively decreased 42.6–52.4% and 31.9%–38.4% for air cooling, and 15.5–16.7% and 11.5%–18.9% for water cooling at condenser section. Besides, the wick structure of GO-DW nanofluids heat pipe was examined by Scanning Electron Microscope, and the effective thermal conductivity of fluid-wick combination was evaluated. The outcomes demonstrate that the evaporator wick surface contains about 0375–1.24μm coating film of GO nanoparticles. Assumed the coating film is 0.75μm, the effective thermal conductivity of fluid-wick combination is respectively enhanced by 66.92 % for GO-DW nonofluids heat pipe and 37.32% for GO-EG nonofluids heat pipe at 70 °C.

Liquid Cooling Network Systems for Energy Conservation in Data Centers

2011 ◽  
Author(s):  
Mayumi Ouchi ◽  
Yoshiyuki Abe ◽  
Masato Fukagaya ◽  
Haruhiko Ohta ◽  
Yasuhisa Shinmoto ◽  
...  
Keyword(s):  
Heat Exchanger ◽  
Data Center ◽  
Single Phase ◽  
Cooling System ◽  
Heat Pipes ◽  
Air Cooling ◽  
Liquid Cooling ◽  
Two Phase ◽  
Cooling Systems ◽  
Cooling Methods

Energy consumption in data center has been drastically increasing in recent years. In data center, server racks are cooled down by air conditioning for the whole room in a roundabout way. This air cooling method is inefficient in cooling and it causes hotspot problem that IT equipments are not cooled down enough, but the room is overcooled. On the other hand, countermeasure against the heat of the IT equipments is also one of the big issues. We therefore proposed new liquid cooling systems which IT equipments themselves are cooled down and exhaust heat is not radiated into the server room. For our liquid cooling systems, three kinds of cooling methods have been developed simultaneously. Two of them are direct cooling methods that the cooling jacket is directly attached to heat source, or CPU in this case. Single-phase heat exchanger or two-phase heat exchanger is used as cooling jackets. The other is indirect cooling methods that the heat generated from CPU is transported to the outside of the chassis through flat heat pipes, and condensation sections of the heat pipes are cooled down by liquid. Verification tests have been conducted by use of real server racks equipped with these cooling techniques while pushing ahead with five R&D subjects which constitute our liquid cooling system, which single-phase heat exchanger, two-phase heat exchanger, high performance flat heat pipes, nanofluids technology, and plug-in connector. As a result, the energy saving effect of 50∼60% comparing with conventional air cooling system was provided in direct cooling technique with single-phase heat exchanger.

Testing the Thermal Resistance and Power Capacity of Production Heat Pipes

2005 ◽  
Author(s):  
Sukhvinder Kang ◽  
Randy Cook ◽  
Dave Gailus
Keyword(s):  
Thermal Resistance ◽  
Specific Heat ◽  
Heat Pipe ◽  
Heat Transport ◽  
Manufacturing Process ◽  
Heat Pipes ◽  
Test Method ◽  
Heat Sinks ◽  
Working Fluid ◽  
Transport Capacity

In recent years heat pipes have become widely use in high performance air-cooled heat sinks for cooling electronics equipment. Such heat sinks rely on the heat pipes to collect heat from small high heat flux sources, transport it over some distance, and spread the heat efficiently to a volume of fins where the heat is transferred to an air flow stream by convection. When used effectively, heat pipes enable heat sinks that have low thermal resistance and low mass. For the heat sink to be successful, the heat pipes must also have sufficient heat transport capacity. To deliver their design thermal resistance and heat transport capacity, heat pipes need to be manufactured with well-controlled wick characteristics, working fluid fill volume and minimal residual non-condensable gases. It is standard procedure for heat pipe manufacturing companies to test 100 percent of the heat pipes they manufacture. The most commonly used production test is designed to rapidly show whether or not a heat pipe functions as a heat pipe. On a sampling basis, manufacturers also test the heat transport capacity of their heat pipes. There is no rapid test that can verify that any specific heat pipe will achieve the desired operational life — this is achieved by validation of the manufacturing process and adequate manufacturing process controls. In this paper we describe a test method and apparatus that can be used to rapidly test whether a heat pipe has the required thermal resistance at the specified heat transport capacity. The apparatus is capable of testing heat pipes over a wide range of diameters and lengths in their end use configuration (with bends and flattened regions). The key design criteria for the test apparatus is described and test data for several application specific heat pipes is presented.

Comprehensive Reduction of Thermal Resistance in Air Cooled Condensers

2015 ◽  
Author(s):  
Ahmad Saleh ◽  
Jayanta Kapat
Keyword(s):  
Heat Transfer ◽  
Thermal Resistance ◽  
Heat Pipe ◽  
Transfer Process ◽  
Cooling System ◽  
Ambient Air ◽  
Heat Transfer Process ◽  
Air Cooling ◽  
Total Thermal Resistance ◽  
Fin Efficiency

Restriction on water consumption is becoming an increasing problem for the power generation industry. As an alternative both to once-through cooling and to surface condenser/wet-cooling tower combination, utility companies and equipment manufacturers are considering, and even implementing, air-cooled condenser (ACC). However, the industry is quite reluctant to switch over to ACC for three important reasons: (a) lower power output, (b) higher capital cost, and (c) larger physical foot-print, all because of the same reason — it is not as efficient to transfer heat from condensing steam to air as it is to transfer to water. In other words, overall thermal resistance from condensing steam to the ambient air is significantly higher than to cooling water. To get a clear and full understanding of the heat transfer process occur in air-cooling condenser, Detailed mathematical equations were derived to model the heat transfer process through the fined-tubes of the ACC. The total thermal resistance model was analyzed and investigated to identify the design components with highest affect in the process. The paper proposes a viable cooling system based on novel heat pipe technology which addresses these problems. This technology employs boiling as the means to store and transfer heat energy. A detailed mathematical set of equations was derived to model the heat pipe thermal resistance. A comparison of the heat transfer performances of the ACC technology and the proposed method is presented. The proposed cooling system suggests a solution for each of the three components of the thermal resistance, the super-hydrophobic coating of the steam ducts internal surfaces increased the condensing heat transfer rate by an order of magnitude, the proposed design of the heat pipes improved the external heat transfer, and the installation mechanism improves the fin efficiency by eliminating the contact resistance between steam duct and the heat pipe.

scholarly journals Integration of a Multiple-Condenser Loop Heat Pipe in a Compact Air-Cooled Heat Sink

2013 ◽  
Author(s):  
H. Arthur Kariya ◽  
Daniel F. Hanks ◽  
Wayne L. Staats ◽  
Nicholas A. Roche ◽  
Martin Cleary ◽  
...  
Keyword(s):  
Thermal Resistance ◽  
Heat Pipe ◽  
Heat Sink ◽  
High Performance ◽  
Ambient Air ◽  
Optimal Operation ◽  
Working Fluid ◽  
Air Cooling ◽  
Loop Heat Pipe ◽  
Total Thermal Resistance

We present the characterization of a compact, high performance air-cooled heat sink with an integrated loop heat pipe. In this configuration, heat enters the heat sink at the evaporator base and is transferred within the heat pipe by the latent heat of vaporization of a working fluid. From the condensers, the heat is transferred to the ambient air by an integrated fan. Multiple condensers are used to increase the surface area available for air-cooling, and to ensure the equal and optimal operation of the individual condensers, an additional wick is incorporated into the condensers. We demonstrated with this design (10.2 cm × 10.2 cm × 9 cm), a total thermal resistance of less than 0.1 °C/W while dissipating a heat load of 500 W from a source at 75 °C. Furthermore, constant thermal resistance was observed in the upright as well as sideways orientations. This prototype is a proof-of-concept demonstration of a high performance and efficient air-cooled heat sink design that can be readily integrated for various electronics packaging and data center applications.

Study on Alternative Cooling Methods Beyond Next Generation Microprocessors

2003 ◽  
Author(s):  
Albert Chan ◽  
Jie Wei
Keyword(s):  
Heat Dissipation ◽  
Low Cost ◽  
Ambient Pressure ◽  
Operating Conditions ◽  
Heat Sinks ◽  
Air Cooling ◽  
Liquid Cooling ◽  
Two Phase ◽  
Field Service ◽  
Cooling Methods

Feasibility study on alternative cooling methods to air-cooling with heat sinks is provided in this paper. The study focuses on cooling of 64-bit microprocessor at 80nm technology node with projected heat dissipation of 200W. An example was presented to illustrate limitation of air-cooling for the 200W microprocessor using an all-Cu heat sink with tall fins. Three alternatives to air-cooling were studied in this work: liquid cooling, two-phase convective flow cooling and refrigeration cooling. Thermodynamic analysis was used to estimate operating conditions and fluid flow rates for each alternative. The information provides a preliminary basis for assessing capabilities and weaknesses among alternatives. Liquid and two-phase cooling simply transfer heat from high to low temperature. In contrast, refrigeration cooling operates as a heat pump, moving heat from low to high temperature. Refrigeration cooling offers capability to cool microprocessor (LSI) chip to temperatures below ambient or freezing. The drawback is more heat must be removed from the system. Liquid cooling operates at close to ambient pressure, while two-phase and refrigeration cooling operate at higher pressures. Challenges to implementation of all three alternatives include availability of low cost, miniature components (pumps or compressors, heat exchanger and condenser), designing for redundancy (or reliability) and ease of installation and field service. In terms of component availability and cost, liquid cooling is preferred choice, followed by two-phase and refrigeration cooling.

scholarly journals Study on the Performance of a Thermo-Electric Generation Model with Two Different Materials of Heat Pipe-Heat Sink

2018 ◽  
Vol 225 ◽  
pp. 04009
Author(s):  
Ali Elghool ◽  
Firdaus Basrawi ◽  
Hassan Ibrahim ◽  
Thamir K Ibrahim ◽  
Shaharin A. Sulaiman ◽  
...  
Keyword(s):  
Heat Pipe ◽  
Forced Convection ◽  
Power Output ◽  
Heat Sink ◽  
Heat Sinks ◽  
Generation Model ◽  
Medium Temperature ◽  
Thermo Electric ◽  
Conventional Cooling ◽  
Pipe Heat

Heat sink lack of design is one reason that negatively affects the performance of thermoelectric modules. As compared to conventional cooling systems equipped with thermoelectric generators (TEG), heat pipe heat sink has various points of interest. Heat pipe heat sink is the most appropriate heat exchanger for medium temperature range under 300 °C. This paper demonstrates the effect of different materials of heat pipe-heat sink on the TEG performance. Two types of heat sinks were tested with TEG, one made from copper while the other from aluminium. The aim is to improve power output of TEG by an appropriate material of fins and metal block with heat pipes. The prototype was experimentally tested and the TEG cold side temperature, voltage and current were measured in both conditions, natural and forced convection. It was found that highest power output was achieved using copper heat sink in the case of forced convection, being 7.7 W whereas, lowest power output was obtained using aluminium heat sink in the case of natural convection, being 2.67 W. It is evident that copper heat sink is more effective than aluminium heat sink in terms of power output. However, both types of heat sink needs optimisation in terms of power output, cost and economic efficiency, while the results shown in this paper are just in terms of power output.

scholarly journals Testing algorithm for heat transfer performance of nanofluid-filled heat pipe based on neural network

Open Physics ◽  
2020 ◽  
Vol 18 (1) ◽  
pp. 751-760
Author(s):  
Lei Lei
Keyword(s):  
Neural Network ◽  
Heat Transfer ◽  
Heat Pipe ◽  
Heat Transfer Performance ◽  
Volume Fraction ◽  
Heat Pipes ◽  
Transfer Performance ◽  
Analysis Model ◽  
Accurate Analysis ◽  
Testing Algorithm

AbstractTraditional testing algorithm based on pattern matching is impossible to effectively analyze the heat transfer performance of heat pipes filled with different concentrations of nanofluids, so the testing algorithm for heat transfer performance of a nanofluidic heat pipe based on neural network is proposed. Nanofluids are obtained by weighing, preparing, stirring, standing and shaking using dichotomy. Based on this, the heat transfer performance analysis model of the nanofluidic heat pipe based on artificial neural network is constructed, which is applied to the analysis of heat transfer performance of nanofluidic heat pipes to achieve accurate analysis. The experimental results show that the proposed algorithm can effectively analyze the heat transfer performance of heat pipes under different concentrations of nanofluids, and the heat transfer performance of heat pipes is best when the volume fraction of nanofluids is 0.15%.

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