New Thermal Management Systems for Data Centers

Author(s):  
Mayumi Ouchi ◽  
Yoshiyuki Abe ◽  
Masato Fukagaya ◽  
Takashi Kitagawa ◽  
Haruhiko Ohta ◽  
...  

Energy consumption in data centers has seen a drastic increase in recent years. In data centers, server racks are cooled down in an indirect way by air-conditioning systems installed to cool the entire server room. This air cooling method is inefficient as information technology (IT) equipment is insufficiently cooled down, whereas the room is overcooled. The development of countermeasures for heat generated by IT equipment is one of the urgent tasks to be accomplished. We, therefore, proposed new liquid cooling systems in which IT equipment is cooled down directly and exhaust heat is not radiated into the server room. Three cooling methods have been developed simultaneously. Two of them involve direct cooling; a cooling jacket is directly attached to the heat source (or CPU in this case) and a single-phase heat exchanger or a two-phase heat exchanger is used as the cooling jacket. The other method involves indirect cooling; heat generated by CPU is transported to the outside of the chassis through flat heat pipes and the condensation sections of the heat pipes are cooled down by coolant with liquid manifold. Verification tests have been conducted by using commercial server racks to which these cooling methods are applied while investigating five R&D components that constitute our liquid cooling systems: the single-phase heat exchanger, the two-phase heat exchanger, high performance flat heat pipes, nanofluid technology, and the plug-in connector. As a result, a 44–53% reduction in energy consumption of cooling facilities with the single-phase cooling system and a 42–50% reduction with the flat heat pipe cooling system were realized compared with conventional air cooling system.

Author(s):  
Mayumi Ouchi ◽  
Yoshiyuki Abe ◽  
Masato Fukagaya ◽  
Haruhiko Ohta ◽  
Yasuhisa Shinmoto ◽  
...  

Energy consumption in data center has been drastically increasing in recent years. In data center, server racks are cooled down by air conditioning for the whole room in a roundabout way. This air cooling method is inefficient in cooling and it causes hotspot problem that IT equipments are not cooled down enough, but the room is overcooled. On the other hand, countermeasure against the heat of the IT equipments is also one of the big issues. We therefore proposed new liquid cooling systems which IT equipments themselves are cooled down and exhaust heat is not radiated into the server room. For our liquid cooling systems, three kinds of cooling methods have been developed simultaneously. Two of them are direct cooling methods that the cooling jacket is directly attached to heat source, or CPU in this case. Single-phase heat exchanger or two-phase heat exchanger is used as cooling jackets. The other is indirect cooling methods that the heat generated from CPU is transported to the outside of the chassis through flat heat pipes, and condensation sections of the heat pipes are cooled down by liquid. Verification tests have been conducted by use of real server racks equipped with these cooling techniques while pushing ahead with five R&D subjects which constitute our liquid cooling system, which single-phase heat exchanger, two-phase heat exchanger, high performance flat heat pipes, nanofluids technology, and plug-in connector. As a result, the energy saving effect of 50∼60% comparing with conventional air cooling system was provided in direct cooling technique with single-phase heat exchanger.


Author(s):  
Yoshiyuki Abe ◽  
Mayumi Ouchi ◽  
Masato Fukagaya ◽  
Takashi Kitagawa ◽  
Haruhiko Ohta ◽  
...  

Energy utilization in data centers, especially cooling systems for server racks, needs extensive improvement. The present authors proposed advanced cooling network systems for data centers, and R & D activities have been conducted under the so-called Green IT Project sponsored by NEDO (New Energy and Industrial Technology Development Organization). In the present concept, CPUs in servers are cooled down by either direct liquid cooling system or heat pipes with liquid cooling systems in the condensation region. The liquid cooling systems are integrated in each server rack and among server racks. A series of studies on both single phase and two phase narrow channel heat exchangers, high performance heat pipes with self-rewetting fluids and nanofluids for heat transfer enhancement are ongoing. In addition, a prototype server rack with the cooling network systems is also under development toward commercial products. This paper reports the updated status of the present R & D.


Author(s):  
Sandu Constantin ◽  
Dan Brasoveanu

Abstract The thermal efficiency of gas turbines is critically dependent on the temperature of burnt gases at turbine inlet, the higher this temperature the higher the efficiency. Stochiometric combustion would provide maximum efficiency, but in the absence of an internal cooling system, turbine blades cannot tolerate gas temperatures that exceed 1300 K. Therefore, for this temperature, the thermal efficiency of turbine engine is 40% less than theoretical maximum. Conventional air-cooling techniques of turbine blades allow inlet temperatures of about 1500 K on current operating engines yielding thermal efficiency gains of about 6%. New designs, that incorporate advanced air-cooling methods allows inlet temperatures of 1750–1800 K, with a thermal efficiency gain of about 6% relative to current operating engines. This temperature is near the limit allowed by air-cooling systems. Turbine blades can be cooled with air taken from the compressor or with liquid. Cooling systems with air are easier to design but have a relatively low heat transfer capacity and reduce the efficiency of the engine. Some cooling systems with liquid rely on thermal gradients to promote re-circulation from the tip to the root of turbine blades. In this case, the flow and cooling of liquid are restricted. For best results, cooling systems with liquid should use a pump to re-circulate the coolant. In the past, designers tried to place this pump on the engine stator and therefore were unable to avoid high coolant losses because it is impossible to reliably seal the stator-rotor interface. Therefore it was assumed that cooling systems with liquid could not incorporate pumps. This is an unwarranted assumption as shown studying the system in a moving frame of reference that is linked to the rotor. Here is the crucial fact overlooked by previous designers. The relative motion of engine stator with respect to the rotor is sufficient to motivate a cooling pump. Both the pump and heat exchange system that is required to provide rapid cooling of liquid with cold ambient air, could be located within the rotor. Therefore, the entire cooling system can be encapsulated within the rotor and the sealing problem is circumvented. Compared to recent designs that use advanced air-cooling methods, such a liquid cooling system would increase the thermal efficiency by 8%–11% because the temperatures at turbine inlet can reach stoichiometric levels and most of the heat extracted from turbine during cooling is recuperated. The appreciated high reliability of the system will permit a large applicability in aerospace propulsion.


2017 ◽  
Vol 139 (8) ◽  
Author(s):  
Kourosh Nemati ◽  
Husam A. Alissa ◽  
Bruce T. Murray ◽  
Bahgat G. Sammakia ◽  
Russell Tipton ◽  
...  

The rapid growth in the number of data centers combined with the high-density heat dissipation of computer and telecommunications equipment has made energy efficient thermal management of data centers a key research area. Localized hybrid air–water cooling is one approach to more effectively control the cooling when there is wide variation in the amount of dissipation in neighboring racks while the traditional air cooling approach requires overprovisioning. In a closed, hybrid air–water cooled server cabinet, the generated heat is removed by a self-contained system that does not interact with the room level air cooling system. Here, a hybrid-cooled enclosed cabinet and all its internal components were characterized experimentally in steady-state mode (e.g., experimentally determined heat-exchanger effectiveness and IT characterization). Also, a comprehensive numerical model of the cabinet was developed and validated using the experimental data. The computational model employs full numerical modeling of the cabinet geometry and compact models to represent the servers and the air/water heat exchanger. The compact models were developed based on experimental flow and thermal characterization of the internal components. The cabinet level model has been used to simulate a number of operating scenarios relevant to data center applications such as the effect of air leakage within the cabinet. The effect of the air side and the water side failure of the cooling system on the IT performance were investigated experimentally. A comparison was made of the amount of time required to exceed the operating temperature limit for the two scenarios.


2019 ◽  
Vol 142 (1) ◽  
Author(s):  
Pratik V. Bansode ◽  
Jimil M. Shah ◽  
Gautam Gupta ◽  
Dereje Agonafer ◽  
Harsh Patel ◽  
...  

Abstract The next radical change in the thermal management of data centers is to shift from conventional cooling methods like air-cooling to direct liquid cooling to enable high thermal mass and corresponding superior cooling. There has been in the past few years a limited adoption of direct liquid cooling in data centers because of its simplicity and high heat dissipation capacity. Single-phase engineered fluid immersion cooling has several other benefits like better server performance, even temperature profile, and higher rack densities and the ability to cool all components in a server without the need for electrical isolation. The reliability aspect of such cooling technology has not been well addressed in the open literature. This paper presents the performance of a fully single-phase dielectric fluid immersed server over wide temperature ranges in an environmental chamber. The server was placed in an environmental chamber and applied extreme temperatures ranging from −20 °C to 10 °C at 100% relative humidity and from 20 to 55 °C at constant 50% relative humidity for extended durations. This work is a first attempt of measuring the performance of a server and other components like pump including flow rate drop, starting trouble, and other potential issues under extreme climatic conditions for a completely liquid-submerged system. Pumping power consumption is directly proportional to the operating cost of a data center. The experiment was carried out until the core temperature reached the maximum junction temperature. This experiment helps to determine the threshold capacity and the robustness of the server for its applications in extreme climatic conditions.


2015 ◽  
Vol 137 (2) ◽  
Author(s):  
Tianyi Gao ◽  
Bahgat Sammakia ◽  
Emad Samadiani ◽  
Roger Schmidt

Data centers consume a considerable amount of energy which is estimated to be about 2% of the total electrical energy consumed in the U.S. in the year 2010, and this number continues to increase every year. Thermal management is becoming increasingly important in the effort to improve the energy efficiency and reliability of data centers. The goal is to keep the information technologies (IT) equipment temperature within the allowable range in high power density data centers while reducing the energy used for cooling. In this regard, liquid and hybrid air/water cooling systems are alternatives to traditional air cooling. In particular, these options offer advantages for localized cooling higher power racks which may not be manageable using the room level air cooling system without requiring significantly more energy. In this paper, a hybrid cooling system in data centers is investigated. In addition to traditional raised floor, cold aisle-hot aisle configuration, a liquid–air heat exchanger attached to the back of racks is considered. First of all, the paper presents a review of literature of the study of this heat exchanger strategy in the thermal management of a data center. The discussion focus on rear door heat exchanger (RDHx) performance, both the steady state and transient impact are analyzed. The studies show that under some circumstances, this hybrid approach could be a viable alternative to meet the American Society of Heating, Refrigerating, and Air-Conditioning Engineers (ASHRAE) recommended inlet air temperatures, while at the same time reducing the overall energy consumption in high density data centers. The hybrid design approach can also significantly improve the dynamic performance during rack power increases or computer room air conditioner (CRAC) unit failure. And then, additional parametric steady state and dynamic analyses, are presented in detail for the different scenarios.


2012 ◽  
Vol 490-495 ◽  
pp. 2530-2533
Author(s):  
Yun Jun Gou ◽  
Zhong Liang Liu ◽  
Chun Min Wang ◽  
Xiao Hui Zhong

A new cooling concept for high power LED street lamp by combining the heat release of high power LED with two-phase heat transfer heat pipes was proposed, and in this paper we study the effect of heat pipe numbers, fins structure and ambient temperature on the performance of heat dissipation of HP heat exchanger. Through experimental results, we found the heat pipes number plays a more importent role on the performance of heat dissipation than the fins material and the final surface temperature will increase with the environmental temperature.


2021 ◽  
Vol 3 (3) ◽  
pp. 389-393
Author(s):  
Wiji Nurastuti ◽  
Kumara Ari Yuana

Abstrak : Kebutuhan inovasi skema pendinginan untuk pemeliharaan perangkat elektronik dengan suhu aman dibawah batas yang telah ditentukan oleh batasan material dan kendala realibilitas yang terkait pada miniaturisasi microchip yang agresif pada komponen elektronik. Pergeseran dari ketergantungan pada sistem berpendingin kipas menjadi ke skema pendinginan yang memanfaatkan pendingin cairan dielektrik menggunakan berbagai skema pendinginan fase tunggal. Perekayasa (engineer) sistem pendingin memusatkan perhatian pada skema pendinginan dua fase, untuk memanfaatkan kedua system pendingin. Sifat yang harus dimiliki perekayasa sistem pendingin ini yaitu konveksi fluida dan panas laten untuk memindahkan jumlah kalor yang jauh lebih besar dari pada skema fase tunggal, sambil mempertahankan suhu perangkat yang lebih rendah. Beberapa skema pendingin cairan dua fase telah direkomendasikan untuk menghilangkan fluks kalor tinggi dari perangkat yang digunakan diaplikasi. Momentum droplet memungkinkan cairan menembus penghalang uap yang dibuat oleh gelembung nukleasi dan secara lebih efektif mengisi kembali permukaan, keduanya sangat bermanfaat untuk pendinginan fluks tinggi. Pada model dan simulasi pengembangan droplet menggunakan metode LBM multi fase, parameter penting yang selalu didapatkan adalah arus semu maksimum (maximum spurious currents) yang menetukan stabilitas komputasi. Kata kunci : Modeling Matematis, Simulasi Droplet, Metode Latice-Boltzman   Abstract: The need for innovative cooling schemes for maintaining electronic devices with safe temperatures below predetermined limits by material limitations and reliability constraints associated with aggressive microchip miniaturization of electronic components. Shifting from reliance on fan-cooled systems to cooling schemes that utilize dielectric liquid cooling using a variety of single-phase cooling schemes. The cooling system engineer focuses on two-phase cooling schemes, to take advantage of both cooling systems. Properties that these cooling system engineers must possess are fluid convection and latent heat to transfer a much greater amount of heat than a single-phase scheme, while maintaining a lower device temperature. Several two-phase liquid cooling schemes have been recommended to remove the high heat flux from the apparatus used in the application. The droplet momentum allows the liquid to penetrate the vapor barrier created by the nucleation bubbles and more effectively replenish the surface, both of which are very beneficial for high flux cooling. In droplet development models and simulations using the multi-phase LBM method, an important parameter that is always obtained is the maximum spurious currents which determine the computational stability. Keywords: Mathematical Modeling, Droplet Simulation, Latice-Boltzman Method  


Author(s):  
Albert Chan ◽  
Jie Wei

Feasibility study on alternative cooling methods to air-cooling with heat sinks is provided in this paper. The study focuses on cooling of 64-bit microprocessor at 80nm technology node with projected heat dissipation of 200W. An example was presented to illustrate limitation of air-cooling for the 200W microprocessor using an all-Cu heat sink with tall fins. Three alternatives to air-cooling were studied in this work: liquid cooling, two-phase convective flow cooling and refrigeration cooling. Thermodynamic analysis was used to estimate operating conditions and fluid flow rates for each alternative. The information provides a preliminary basis for assessing capabilities and weaknesses among alternatives. Liquid and two-phase cooling simply transfer heat from high to low temperature. In contrast, refrigeration cooling operates as a heat pump, moving heat from low to high temperature. Refrigeration cooling offers capability to cool microprocessor (LSI) chip to temperatures below ambient or freezing. The drawback is more heat must be removed from the system. Liquid cooling operates at close to ambient pressure, while two-phase and refrigeration cooling operate at higher pressures. Challenges to implementation of all three alternatives include availability of low cost, miniature components (pumps or compressors, heat exchanger and condenser), designing for redundancy (or reliability) and ease of installation and field service. In terms of component availability and cost, liquid cooling is preferred choice, followed by two-phase and refrigeration cooling.


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