Characterization of Light Weight Heat Sink Materials for Thermal Management of Electronics

2007 ◽  
Author(s):  
Tunc Icoz ◽  
Mehmet Arik ◽  
John T. Dardis
Keyword(s):  
Thermal Management ◽  
Heat Sink ◽  
High Efficiency ◽  
Computational Study ◽  
Heat Sinks ◽  
Advanced Materials ◽  
Air Cooling ◽  
Thermal Management Of Electronics ◽  
Thermal Solution

Thermal management of electronics is a critical part of maintaining high efficiency and reliability. Adequate cooling must be balanced with weight and volumetric requirements, especially for passive air-cooling solutions in electronics applications where space and weight are at a premium. It should be noted that there are systems where thermal solution takes more than 95% of the total weight of the system. Therefore, it is necessary to investigate and utilize advanced materials to design low weight and compact systems. Many of the advanced materials have anisotropic thermal properties and their performances depend strongly on taking advantage of superior properties in the desired directions. Therefore, control of thermal conductivity plays an important role in utilization of such materials for cooling applications. Because of the complexity introduced by anisotropic properties, thermal performances of advanced materials are yet to be fully understood. Present study is an experimental and computational study on characterization of thermal performances of advanced materials for heat sink applications. Numerical simulations and experiments are performed to characterize thermal performances of four different materials. An estimated weight savings in excess of 75% with lightweight materials are observed compared to the traditionally used heat sinks.

Experimental and Computational Characterization of a Heat Sink Tester

2007 ◽  
Author(s):  
Aalok Trivedi ◽  
Nikhil Lakhkar ◽  
Madhusudhan Iyengar ◽  
Michael Ellsworth ◽  
Roger Schmidt ◽  
...  
Keyword(s):  
Heat Sink ◽  
Accurate Determination ◽  
Thermal Characterization ◽  
High Heat ◽  
Heat Fluxes ◽  
Thermal Design ◽  
Heat Sinks ◽  
Junction Temperature ◽  
Air Cooling

With the continuing industry trends towards smaller, faster and higher power devices, thermal management continues to be extremely important in the development of electronics. In this era of high heat fluxes, air cooling still remains the primary cooling solution in desktops mainly due to its cost. The primary goal of a good thermal design is to ensure that the chip can function at its rated frequency or speed while maintaining the junction temperature within the specified limit. The first and foremost step in measurement of thermal resistance and hence thermal characterization is accurate determination of junction temperature. Use of heat sinks as a thermal solution is well documented in the literature. Previously, the liquid cooled cold plate tester was studied using a different approach and it was concluded that the uncertainty in heat transfer coefficient was within 8% with errors in appropriate parameters, this result was supported by detailed uncertainty analysis based on Monte-Carlo simulations. However, in that study the tester was tested computationally. In this paper, testing and characterization of a heat sink tester is presented. Heat sinks were tested according to JEDEC JESD 16.1 standard for forced convection. It was observed that the error between computational and experimental values of thermal resistances was 10% for the cases considered.

Thermal Behaviors of Passively-Cooled Hybrid Fin Heat Sinks for Lightweight and High Performance Thermal Management

2015 ◽  
Author(s):  
Nico Setiawan Effendi ◽  
Kyoung Joon Kim
Keyword(s):  
Thermal Resistance ◽  
Heat Sink ◽  
High Performance ◽  
Heat Dissipation ◽  
Computational Study ◽  
Heat Sinks ◽  
Channel Diameter ◽  
Internal Channel ◽  
Study Results ◽  
Parametric Effects

A computational study is conducted to explore thermal performances of natural convection hybrid fin heat sinks (HF HSs). The proposed HF HSs are a hollow hybrid fin heat sink (HHF HS) and a solid hybrid fin heat sink (SHF HS). Parametric effects such as a fin spacing, an internal channel diameter, a heat dissipation on the performance of HF HSs are investigated by CFD analysis. Study results show that the thermal resistance of the HS increases while the mass-multiplied thermal resistance of the HS decreases associated with the increase of the channel diameter. The results also shows the thermal resistance of the SHF HS is 13% smaller, and the mass-multiplied thermal resistance of the HHF HS is 32% smaller compared with the pin fin heat sink (PF HS). These interesting results are mainly due to integrated effects of the mass-reduction, the surface area enhancement, and the heat pumping via the internal channel. Such better performances of HF HSs show the feasibility of alternatives to the conventional PF HS especially for passive cooling of LED lighting modules.

Thermal Performance Evaluation of Friction Stir Welded Flat Plate Heat Sink Using CFD Analysis

2015 ◽  
Vol 787 ◽  
pp. 505-509
Author(s):  
A.K. Lakshminarayanan ◽  
M. Suresh
Keyword(s):  
Flat Plate ◽  
Heat Sink ◽  
High Efficiency ◽  
Base Plate ◽  
Software Tool ◽  
Cover Plate ◽  
Air Cooling ◽  
Cooling Systems ◽  
Plate Heat ◽  
Friction Stir

In an era of compact cooling requirements, where air cooling systems seem to be ineffective and consistently, being replaced by liquid cooled systems, with greater watt density heat energy dissipation. Such cooling systems must work with good quality enabling high efficiency. Hence, an attempt is made to fabricate an aluminum alloy based flat plate heat sink with cover and base plate using friction stir welding. The base plate is machined to obtain channels for fluid flow and the cover plate is fitted in the base plate and welded. Two such configurations of these heat sinks were fabricated with varying channel lengths and number of channels. The flow characteristics of the model for these configurations were analyzed numerically using computational fluid dynamics (CFD) software tool, ANSYS fluent 14.

scholarly journals Numerical and Experimental Investigation of Air Cooling for Photovoltaic Panels Using Aluminum Heat Sinks

2020 ◽  
Vol 2020 ◽  
pp. 1-9 ◽  
Author(s):  
Zainal Arifin ◽  
Dominicus Danardono Dwi Prija Tjahjana ◽  
Syamsul Hadi ◽  
Rendy Adhi Rachmanto ◽  
Gabriel Setyohandoko ◽  
...  
Keyword(s):  
Heat Sink ◽  
Cfd Simulation ◽  
Operating Temperature ◽  
Ambient Air ◽  
Heat Sinks ◽  
Solar Irradiation ◽  
Electrical Performance ◽  
Electricity Production ◽  
Air Cooling ◽  
Pv Panel

An increase in the operating temperature of photovoltaic (PV) panels caused by high levels of solar irradiation can affect the efficiency and lifespan of PV panels. This study uses numerical and experimental analyses to investigate the reduction in the operating temperature of PV panels with an air-cooled heat sink. The proposed heat sink was designed as an aluminum plate with perforated fins that is attached to the back of the PV panel. A comprehensive computational fluid dynamics (CFD) simulation was conducted using the software ANSYS Fluent to ensure that the heat sink model worked properly. The influence of heat sinks on the heat transfer between a PV panel and the circulating ambient air was investigated. The results showed a substantial decrease in the operating temperature of the PV panel and an increase in its electrical performance. The CFD analysis in the heat sink model with an air flow velocity of 1.5 m/s and temperature of 35°C under a heat flux of 1000 W/m2 showed a decrease in the PV panel’s average temperature from 85.3°C to 72.8°C. As a consequence of decreasing its temperature, the heat sink increased the open-circuit photovoltage (VOC) and maximum power point (PMPP) of the PV panel by 10% and 18.67%, respectively. Therefore, the use of aluminum heat sinks could provide a potential solution to prevent PV panels from overheating and may indirectly lead to a reduction in CO2 emissions due to the increased electricity production from the PV system.

A Study of Forced Convection Direct Air Cooling in the Downstream Vicinity of Heat Sinks

1990 ◽  
Vol 112 (3) ◽  
pp. 234-240 ◽  
Author(s):  
G. L. Lehmann ◽  
S. J. Kosteva
Keyword(s):  
Heat Transfer ◽  
Forced Convection ◽  
Heat Sink ◽  
Convection Heat Transfer ◽  
Heat Sinks ◽  
Air Cooling ◽  
Transfer Coefficients ◽  
Packaging System ◽  
Transfer Rates ◽  
Heat Transfer Coefficients

An experimental study of forced convection heat transfer is reported. Direct air cooling of an electronics packaging system is modeled by a channel flow, with an array of uniformly sized and spaced elements attached to one channel wall. The presence of a single or complete row of longitudinally finned heat sinks creates a modified flow pattern. Convective heat transfer rates at downstream positions are measured and compared to that of a plain array (no heat sinks). Heat transfer rates are described in terms of adiabatic heat transfer coefficients and thermal wake functions. Empirical correlations are presented for both variations in Reynolds number (5000 < Re < 20,000) and heat sink geometry. It is found that the presence of a heat sink can both enhance and degrade the heat transfer coefficient at downstream locations, depending on the relative position.

Thermal Management of Low Profile Applications

2007 ◽  
Author(s):  
Ed Walsh ◽  
Pat Walsh ◽  
Ronan Grimes ◽  
Vanessa Egan
Keyword(s):  
Thermal Management ◽  
Thermal Performance ◽  
Heat Sink ◽  
Optimal Solution ◽  
Battery Life ◽  
Heat Conducting ◽  
Pumping Power ◽  
Low Profile ◽  
Thermal Solution ◽  
Footprint Area

There is an increasing need for low profile thermal management solutions for applications in the range of five to ten watts targeted at portable electronic devices. This need is emerging due to enhanced power dissipation levels in portable electronics. This work focuses upon the optimization of such a solution within certain constraints of profile and footprint area. A number of fan geometries have been investigated where both the inlet and exit rotor angles are varied relative to the heat conducting fins on a heat sink. The ratio of fan diameter to heat sink fin length was also varied. The objective was to determine the optimal solution from a thermal management perspective within defined constraints. The results show good thermal performance for low profile thermal management solutions, and highlight the need to develop the heat sink and fan as an integrated thermal solution rather than in isolation as is the traditional methodology. It is also found that while increasing pumping power generally improves the thermal performance, only small gains are achieved for relatively large pumping power increases. This is important in optimizing portable systems which are powered by limited battery life.

Heat Pipe Optimization Team: The Heat Pipe Assisted Heat Sink Project

2004 ◽  
Author(s):  
Damena Agonafer ◽  
Juan Ibarra ◽  
Kendrick McGee ◽  
Frank Platt ◽  
Kendall Harris ◽  
...  
Keyword(s):  
Heat Pipe ◽  
Thermal Management ◽  
Heat Sink ◽  
Cell Phone ◽  
Transfer Cell ◽  
Customer Requirements ◽  
High Increase ◽  
Phone Calls ◽  
Thermal Solution ◽  
Base Transceiver Station

The Heat Pipe Assisted Heat Sink (HPAHS) team will be working on solving challenging thermal management problems for a device known as the base transceiver station (BTS); a device used to transfer cell phone calls. This problem was raised due to transfer cell phone calls. This problem was raised due to the high use of cell phone in recent years. According to 2002 Scarborough Research, the number of cell phones in US was 180 million (2/3 of population). Due to this high increase in demand for cell phone usage, Replacement Handset Shipments are projected to increase worldwide from Current 40% of total shipments to almost 85%. This will increase from 211 million in 2002 to 591 million by 2008 (Nokia). Cell phone calls are transferred via a device known as the base transceiver station (BTS). Cell phone companies are increasing the performance of the BTS by adding more electronics. Nokia is increasing the current BTS performance by adding another power amplifier. We will encounter the problem of designing the thermal solution to ensure optimal thermal performance, while meeting customer requirements of cost and manufacturing process.

CFD Analysis of Thermal Shadowing and Optimization of Heatsinks in 3rd Generation Open Compute Server for Single-Phase Immersion Cooling

2019 ◽  
Author(s):  
Jimil M. Shah ◽  
Ravya Dandamudi ◽  
Chinmay Bhatt ◽  
Pranavi Rachamreddy ◽  
Pratik Bansode ◽  
...  
Keyword(s):  
Thermal Management ◽  
Power Density ◽  
Heat Sink ◽  
Single Phase ◽  
Data Centers ◽  
Air Cooling ◽  
Third Generation ◽  
Dielectric Fluids ◽  
Immersion Cooling ◽  
The Impact

Abstract In today’s networking world, utilization of servers and data centers has been increasing significantly. Increasing demand of processing and storage of data causes a corresponding increase in power density of servers. The data center energy efficiency largely depends on thermal management of servers. Currently, air cooling is the most widely used thermal management technology in data centers. However, air cooling has started to reach its limits due to high-powered processors. To overcome these limitations of air cooling in data centers, liquid immersion cooling methods using different dielectric fluids can be a viable option. Thermal shadowing is an effect in which temperature of a cooling medium increases by carrying heat from one source and results in decreasing its heat carrying capacity due to reduction in the temperature difference between the maximum junction temperature of successive heat sink and incoming fluid. Thermal Shadowing is a challenge for both air and low velocity oil flow cooling. In this study, the impact of thermal shadowing in a third-generation open compute server using different dielectric fluids is compared. The heat sink is a critical part for cooling effectiveness at server level. This work also provides an efficient range of heat sinks with computational modelling of third generation open compute server. Optimization of heat sink can allow to cool high-power density servers effectively for single-phase immersion cooling applications. A parametric study is conducted, and significant savings in the volume of a heat sink have been reported.

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