CFD Thermal Analysis and Optimization of Motor Cooling Fin Design

Author(s):  
Ya-Chi Chen ◽  
Bing-Chung Chen ◽  
Chung-Lung Chen ◽  
Jimmy Q. Dong

This study is focused on improving cooling performance of the housing fin for Total Enclosed Fan Cooled (TEFC) motors. We conducted a sensitivity study on the motor housing fin to determine key design parameters and developed an optimization procedure. The goal is to use the optimizer to achieve an efficient design process for optimal fin design under specified operating conditions. Response Surface Methodology (RSM) was constructed out of the numerical data with multi-quadratics (MQ) as basis functions to predict the response. The RSM, in conjunction with generic optimization methods, was used to find the optimal fin design in the parametric design space. The parameter database was non-dimensionalized so that the optimizer can be applied to various motor frame sizes. Compared with the original fin design, in some cases the optimal fin configuration reduces thermal resistance to heat convection from the fin surface by more than 50%.

Author(s):  
Kutay Celebioglu ◽  
Gizem Okyay ◽  
Mehmet Yildiz

Many hydro power plants, both in small and large scales, are being constructed in Turkey. The total potential of these projects reach to 216 billion kWh of feasible energy. However a method was not yet developed for the design of hydraulic machinery equipment in Turkey. In order to accomplish the hydraulic turbine design without any prior information than the design parameters of the hydraulic project, a methodology is developed. This methodology involves the use of computational tools and it is applied for small hydro projects. This methodology is a parametric design-optimization procedure which consists of parametric geometry modeling, computational fluid dynamics analysis and structural verification.


2021 ◽  
Vol 11 (16) ◽  
pp. 7341
Author(s):  
Jan Monieta ◽  
Lech Kasyk

The operation of injection apparatus in self-ignition engines results from the design, manufacturing technology and wear and tear during operation. The technical state of the injector apparatus significantly affects the engine performance, fuel consumption, toxicity and smoke opacity of outlet gases. The most unreliable element of the injection apparatus is the injector nozzle, the quality of which depends on the quality of construction and production, operating conditions and the of the fuels used, etc. One of the design parameters of the injector nozzles, determining the technical state is the geometry of the nozzle holes. An attempt was made to optimize the selection of the dimensions and surface condition of the spray holes to significantly affect the flow properties of the injector nozzles and, consequently, to decide on the size and form of fuel dosed streams to individual cylinders of a self-ignition engine and the quality of fuel atomization. In work, a simulation model was developed, and the pressure losses and the mass fluid of the injected fuel were minimized for selected significant geometric features, taking into account the influence of operating conditions. With the use of Mathematica software, simulation optimization methods and methods based on evolutionary algorithms were elaborated.


Author(s):  
M. L. Kuzmenko ◽  
I. N. Egorov ◽  
Yu. N. Shmotin ◽  
K. S. Fedechkin

Modern computer technologies now allow us to conduct rather complex mathematical calculations in a relatively short period of time. Thus, it has become possible to employ optimization methods in the design of various parts of aircraft engines, even when calculations require large computational resources (structural, thermal, and gasdynamics calculations). The designer may have to vary more than a hundred design variables and constraints during the optimization process. Therefore the procedure of preparing the initial data for optimization may take a long time. That is why we developed the optimization software system for designing turbomachines and their parts. This software system includes the IOSO optimization procedure and modules of automatic data preparation and handling. The data is represented in the format that is convenient and understandable for a designer. The optimization procedure is based on the response surface methodology, when response surfaces are constructed for objective functions and constraints and then optimized at each iteration in a current search region. The objective function and constraints are then evaluated at the optimal point using the mathematical model of the system under consideration. As the analysis tools the well-known commercial software package (FINE/Design3D) is used. The paper presents the results of optimizing a three-stage axial compressor. The optimization goal was to improve the compressor efficiency at two flight conditions by optimizing geometry of the 5 compressor rows (62 design parameters).


Buildings ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 58 ◽  
Author(s):  
Francesco Clementi

This paper presents a detailed study of the damages and collapses suffered by various masonry churches in the aftermath of the seismic sequence of Central Italy in 2016. The damages will first be analyzed and then compared with the numerical data obtained through 3D simulations with eigenfrequency and then nonlinear static analyses (i.e., pushover). The main purposes of this study are: (i) to create an adequately consistent sensitivity study on several definite case studies to obtain an insight into the role played by geometry—which is always unique when referred to churches—and by irregularities; (ii) validate or address the applicability limits of the more widespread nonlinear approach, widely recommended by the Italian Technical Regulations. Pushover analyses are conducted assuming that the masonry behaves as a nonlinear material with different tensile and compressive strengths. The consistent number of case studies investigated will show how conventional static approaches can identify, albeit in a qualitative way, the most critical macro-elements that usually trigger both global and local collapses, underlining once again how the phenomena are affected by the geometry of stones and bricks, the texture of the wall face, and irregularities in the plan and elevation and in addition to hypotheses made on the continuity between orthogonal walls.


Water ◽  
2021 ◽  
Vol 13 (4) ◽  
pp. 463
Author(s):  
Gopinathan R. Abhijith ◽  
Leonid Kadinski ◽  
Avi Ostfeld

The formation of bacterial regrowth and disinfection by-products is ubiquitous in chlorinated water distribution systems (WDSs) operated with organic loads. A generic, easy-to-use mechanistic model describing the fundamental processes governing the interrelationship between chlorine, total organic carbon (TOC), and bacteria to analyze the spatiotemporal water quality variations in WDSs was developed using EPANET-MSX. The representation of multispecies reactions was simplified to minimize the interdependent model parameters. The physicochemical/biological processes that cannot be experimentally determined were neglected. The effects of source water characteristics and water residence time on controlling bacterial regrowth and Trihalomethane (THM) formation in two well-tested systems under chlorinated and non-chlorinated conditions were analyzed by applying the model. The results established that a 100% increase in the free chlorine concentration and a 50% reduction in the TOC at the source effectuated a 5.87 log scale decrement in the bacteriological activity at the expense of a 60% increase in THM formation. The sensitivity study showed the impact of the operating conditions and the network characteristics in determining parameter sensitivities to model outputs. The maximum specific growth rate constant for bulk phase bacteria was found to be the most sensitive parameter to the predicted bacterial regrowth.


2013 ◽  
Vol 791-793 ◽  
pp. 799-802
Author(s):  
Ya Ping Wang ◽  
H.R. Shi ◽  
L. Gao ◽  
Z. Wang ◽  
X.Y. Jia ◽  
...  

With the increasing of the aging of population all over the world, and With the inconvenience coming from diseases and damage, there will be more and more people using the wheelchair as a tool for transport. When it cant be short of the wheelchair in the daily life, the addition of the function will bring the elevation of the quality of life for the unfortunate. Staring with this purpose, the research designs a pickup with planetary bevel gear for the wheelchair. After determining the basic function of the wheelchair aids, the study determines the design parameters by using the knowledge of parametric design and completes the model for the system with Pro/E, on the other hand, it completes key components optimization analysis which is based on genetic algorithm optimization.


2012 ◽  
Vol 134 (11) ◽  
Author(s):  
Shu Wang

The volumetric efficiency is one of the most important aspects of system performance in the design of axial piston pumps. From the standpoint of engineering practices, the geometric complexities of the valve plate (VP) and its multiple interactions with pump dynamics pose difficult obstacles for optimization of the design. This research uses the significant concept of pressure carryover to develop the mathematical relationship between the geometry of the valve plate and the volumetric efficiency of the piston pump. For the first time, the resulting expression presents the theoretical considerations of the fluid operating conditions, the efficiency of axial piston pumps, and the valve plate designs. New terminology, such as discrepancy of pressure carryover (DPC) and carryover cross-porting (CoCp), is introduced to explain the fundamental principles. The important results derived from this study can provide clear recommendations for the definition of the geometries required to achieve an efficient design, especially for the valve plate timings. The theoretical results are validated by simulations and experiments conducted by testing multiple valve plates under various operating conditions.


Sensors ◽  
2021 ◽  
Vol 21 (2) ◽  
pp. 536
Author(s):  
Kenneth A. Goldberg ◽  
Antoine Wojdyla ◽  
Diane Bryant

New, high-coherent-flux X-ray beamlines at synchrotron and free-electron laser light sources rely on wavefront sensors to achieve and maintain optimal alignment under dynamic operating conditions. This includes feedback to adaptive X-ray optics. We describe the design and modeling of a new class of binary-amplitude reflective gratings for shearing interferometry and Hartmann wavefront sensing. Compact arrays of deeply etched gratings illuminated at glancing incidence can withstand higher power densities than transmission membranes and can be designed to operate across a broad range of photon energies with a fixed grating-to-detector distance. Coherent wave-propagation is used to study the energy bandwidth of individual elements in an array and to set the design parameters. We observe that shearing operates well over a ±10% bandwidth, while Hartmann can be extended to ±30% or more, in our configuration. We apply this methodology to the design of a wavefront sensor for a soft X-ray beamline operating from 230 eV to 1400 eV and model shearing and Hartmann tests in the presence of varying wavefront aberration types and magnitudes.


Author(s):  
Andrea Milli ◽  
Olivier Bron

The present paper deals with the redesign of cyclic variation of a set of fan outlet guide vanes by means of high-fidelity full-annulus CFD. The necessity for the aerodynamic redesign originated from a change to the original project requirement, when the customer requested an increase in specific thrust above the original engine specification. The main objectives of this paper are: 1) make use of 3D CFD simulations to accurately model the flow field and identify high-loss regions; 2) elaborate an effective optimisation strategy using engineering judgement in order to define realistic objectives, constraints and design variables; 3) emphasise the importance of parametric geometry modelling and meshing for automatic design optimisation of complex turbomachinery configurations; 4) illustrate that the combination of advanced optimisation algorithms and aerodynamic expertise can lead to successful optimisations of complex turbomachinery components within practical time and costs constrains. The current design optimisation exercise was carried out using an in-house set of software tools to mesh, resolve, analyse and optimise turbomachinery components by means of Reynolds-averaged Navier-Stokes simulations. The original configuration was analysed using the 3D CFD model and thereafter assessed against experimental data and flow visualisations. The main objective of this phase was to acquire a deep insight of the aerodynamics and the loss mechanisms. This was important to appropriately limit the design scope and to drive the optimisation in the desirable direction with a limited number of design variables. A mesh sensitivity study was performed in order to minimise computational costs. Partially converged CFD solutions with restart and response surface models were used to speed up the optimisation loop. Finally, the single-point optimised circumferential stagger pattern was manually adjusted to increase the robustness of the design at other flight operating conditions. Overall, the optimisation resulted in a major loss reduction and increased operating range. Most important, it provided the project with an alternative and improved design within the time schedule requested and demonstrated that CFD tools can be used effectively not only for the analysis but also to provide new design solutions as a matter of routine even for very complex geometry configurations.


Author(s):  
Adel Ghenaiet

This paper presents an evolutionary approach as the optimization framework to design for the optimal performance of a high-bypass unmixed turbofan to match with the power requirements of a commercial aircraft. The parametric analysis had the objective to highlight the effects of the principal design parameters on the propulsive performance in terms of specific fuel consumption and specific thrust. The design optimization procedure based on the genetic algorithm PIKAIA coupled to the developed engine performance analyzer (on-design and off-design) aimed at finding the propulsion cycle parameters minimizing the specific fuel consumption, while meeting the required thrusts in cruise and takeoff and the restrictions of temperatures limits, engine size and weight as well as pollutants emissions. This methodology does not use engine components’ maps and operates on simplifying assumptions which are satisfying the conceptual or early design stages. The predefined requirements and design constraints have resulted in an engine with high mass flow rate, bypass ratio and overall pressure ratio and a moderate turbine inlet temperature. In general, the optimized engine is fairly comparable with available engines of equivalent power range.


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