Research on Internal and External Split Ratio of Double-Sided Rotor Permanent Magnet Motor Based on Copper Consumption Density and Current Density

In the traditional split ratio optimization of double-sided rotor permanent magnet motors (DSRPMM), the typical thermal constraint condition is that the total copper consumption of the motor is fixed. This method can only constrain the overall temperature rise of the motor to a certain extent, but it is limited to restrain the local short-time heating of the winding. On the basis of the heat dissipation mode and external size of the motor, an optimal design method of the split ratio based on copper consumption density and current density is presented in this paper. The method restricts the whole heating of the motor and the local short-time heating of the winding by limiting the copper consumption density and current density. The thermal is used as the electromagnetic torque boundary. By analyzing the relationship between the electromagnetic torque and the split ratio, the expression of the optimal split ratio based on the maximum electromagnetic torque is derived. The analysis model is established by using the finite element tool, and the accuracy of the expression is proved. Based on the analysis results, a DSRPMM prototype is made and the experimental test is carried out. The experimental results of the prototype demonstrate the accuracy of the optimal design method of the split ratio based on copper consumption density and current density. The research of this paper provides a theoretical basis for improving the accuracy and reliability of the DSRPMM design.

CFD analysis and RSM optimization of obstacle layout in Tesla micromixer

As a kind of fast and efficient mixing equipment, micromixer has been applied to chemical reaction detection. Its application can not only save experimental samples but also reduce the experimental time. In micromixers, Tesla structure is widely used due to its simple structure and special flow mechanism. In this paper, CFD and response surface method are used to analyze and verify the flow field of the configuration of adding diamond obstacles in the Tesla mixer. The results show that the order of layout parameter weight from large to small is obstacle size > vertical offset > horizontal offset. And the Desirability was 0.806, the optimal diamond obstacle size is 46.35 μm and the optimal lateral offset is 18.78 μm. In addition, a constant value OF 20 μm is predicted as the optimal vertical offset of the micromixer. Compared with the Tesla-type micromixer without obstacles, the diamond-shaped barrier Tesla-type micromixer designed in this paper has higher mixing rate and lower pressure drop under the same conditions, which can be applied to chemical reactors, and can also help to improve the accuracy of chemical reaction. It can be demonstrated that the presented optimal design method of obstacles layout in Tesla mixer is a simple and effective technology to improve the liquid mixing in microfluidic devices, and it has a broad application prospect in chemical engineering.