Numerical Investigation of Swirl Cooling Heat Transfer Enhancement on Blade Leading Edge by Adding Water Mist

Author(s):  
Yuting Jiang ◽  
Qun Zheng ◽  
Guoqiang Yue ◽  
Ping Dong ◽  
Yu Jiang

In this paper, the idea of utilizing finely dispersed water-in-air mixture in the swirl channel to cool the leading edge of a turbine blade is proposed and investigated. The computational techniques are verified and the results are compared with dry air experimental data. Heat transfer enhancement is achieved by application of mist injection to the swirl cooling configuration that is modified from the well-known C3X airfoil. The results indicate that swirl cooling can take full advantage of mist addition. The effects of parameters, such as mist concentration, diameters, inlet temperature and inject velocity etc. are simulated and analyzed in this study.

Author(s):  
Akira Murata ◽  
Satomi Nishida ◽  
Hiroshi Saito ◽  
Kaoru Iwamoto ◽  
Yoji Okita ◽  
...  

Internal convective cooling of gas-turbine airfoil is essential because turbine inlet temperature becomes higher for pursuing higher thermal efficiency. For higher cooling performance, heat transfer is often enhanced by installing ribs and/or pin-fins in the internal passage. In this study, in order to enhance heat transfer, the combination of spherical dimples, cylindrical protrusions, and transverse square ribs was applied to one wall of a narrow passage. As for the cylindrical protrusions, two different diameter cases were examined. The heat transfer enhancement was measured by a transient infrared thermography method for the Reynolds number of 2,000, 6,000, and 10,000. The pressure loss was also measured in the experiments, and RANS simulation was performed to give a rationale for the experimental results. The present results clearly showed the spatial variation of the local Nusselt number: the high Nusselt number was observed on the rib top-surface and also near the leading edge on the protrusion top-surface. In addition, the areas around the dimple’s trailing-edge on the oblique line connecting the neighbor dimples showed moderately enhanced heat transfer. When two different protrusion-diameter cases were compared, both the mean Nusselt number and the friction factor were similarly higher in the larger protrusion case than the smaller protrusion case, and therefore the larger protrusion case was more effective in cooling even when the pressure loss was taken into account.


Author(s):  
J.-J. Hwang ◽  
C.-S. Cheng ◽  
Y.-P. Tsia

An experimental study has been performed to measure local heat transfer coefficients and static well pressure drops in leading-edge triangular ducts cooled by wall/impinged jets. Coolant provided by an array of equally spaced wall jets is aimed at the leading-edge apex and exits from the radial outlet. Detailed heat transfer coefficients are measured for the two walls forming the apex using transient liquid crystal technique. Secondary-flow structures are visualized to realize the mechanism of heat transfer enhancement by wall/impinged jets. Three right-triangular ducts of the same altitude and different apex angles of β = 30 deg (Duct A), 45 deg (Duct B) and 60 deg (Duct C) are tested for various jet Reynolds numbers (3000≦Rej≦12600) and jet spacings (s/d = 3.0 and 6.0). Results show that an increase in Rej increases the heat transfer on both walls. Local heat transfer on both walls gradually decreases downstream due to the crossflow effect. At the same Rej, the Duct C has the highest wall-averaged heat transfer because of the highest jet center velocity as well as the smallest jet inclined angle. Moreover, the distribution of static pressure drop based on the local through flow rate in the present triangular duct is similar to that that of developing straight pipe flows. Average jet Nusselt numbers on the both walls have been correlated with jet Reynolds number for three different duct shapes.


2015 ◽  
Vol 19 (6) ◽  
pp. 2039-2048 ◽  
Author(s):  
Hafiz Ali ◽  
Muhammad Azhar ◽  
Musab Saleem ◽  
Qazi Saeed ◽  
Ahmed Saieed

The focus of this research paper is on the application of water based MgO nanofluids for thermal management of a car radiator. Nanofluids of different volumetric concentrations (i.e. 0.06%, 0.09% and 0.12%) were prepared and then experimentally tested for their heat transfer performance in a car radiator. All concentrations showed enhancement in heat transfer compared to the pure base fluid. A peak heat transfer enhancement of 31% was obtained at 0.12 % volumetric concentration of MgO in basefluid. The fluid flow rate was kept in a range of 8-16 liter per minute. Lower flow rates resulted in greater heat transfer rates as compared to heat transfer rates at higher flow rates for the same volumetric concentration. Heat transfer rates were found weakly dependent on the inlet fluid temperature. An increase of 8?C in inlet temperature showed only a 6% increase in heat transfer rate.


Author(s):  
Wei Li ◽  
Xiaoyu Wu ◽  
Zhong Luo

This paper reports an experimental study on falling film evaporation of water on 6-row horizontal configured tube bundles in a vacuum. Three types of configured tubes, Turbo-CAB-19fpi and −26fpi, Korodense, including smooth tubes for reference, were tested in a range of film Reynolds number from about 10 to 110. Results show that as the falling film Reynolds number increases, falling film evaporation goes from tubes partial dryout regime to fully wet regime; the mean heat transfer coefficients reach peak values in the transition point. Turbo-CAB tubes have the best heat transfer enhancement of falling film evaporation in both regimes, but Korodense tubes’ overall performances are better when tubes are fully wet. The inlet temperature of heating water has hardly any effects on the heat transfer, but the evaporation pressure has controversial effects. A correlation with errors within 10% was also developed to predict the heat transfer enhancement capacity.


Author(s):  
Sezer O¨zerinc¸ ◽  
Almıla G. Yazıcıog˘lu ◽  
Sadık Kakac¸

A nanofluid is defined as the suspension of nanoparticles in a base liquid. Studies in the last decade have shown that significant amount of thermal conductivity and heat transfer enhancement can be obtained by using nanofluids. In the first part of this study, classical forced convection heat transfer correlations developed for pure fluids are used to predict the experimental values of heat transfer enhancement of nanofluids. It is seen that the experimental values of heat transfer enhancement exceed the enhancement predictions of the classical correlations. On the other hand, a recent correlation based on the thermal dispersion phenomenon created by the random motion of nanoparticles predicts the experimental data well. In the second part of the study, in order to further examine the validity of the thermal dispersion approach, a numerical analysis of forced convection heat transfer of Al2O3/water nanofluid inside a circular tube in the laminar flow regime is performed by utilizing single phase assumption. A thermal dispersion model is applied to the problem and variation of thermal conductivity with temperature and variation of thermal dispersion with local axial velocity are taken into account. The agreement of the numerical results with experimental data might be considered as an indication of the validity of the approach.


Author(s):  
Yao-Hsien Liu ◽  
Michael Huh ◽  
Je-Chin Han ◽  
Hee-Koo Moon

Heat transfer and pressure drop have been experimentally investigated in an equilateral triangular channel (Dh = 1.83cm), which can be used to simulate the internal cooling passage near the leading edge of a gas turbine blade. Three different rib configurations (45°, inverted 45°, and 90°) were tested at four different Reynolds numbers (10000–40000), each with five different rotational speeds (0–400 rpm). The rib pitch-to-height (P/e) ratio is 8 and the height-to-hydraulic diameter (e/Dh) ratio is 0.087 for every rib configuration. The rotation number and buoyancy parameter achieved in this study were 0–0.58 and 0–2.3, respectively. Both the rotation number and buoyancy parameter have been correlated to predict the rotational heat transfer in the ribbed equilateral triangular channel. For the stationary condition, staggered 45° angled ribs show the highest heat transfer enhancement. However, staggered 45° angled ribs and 90° ribs have the higher comparable heat transfer enhancement at rotating condition near the blade leading edge region.


2015 ◽  
Vol 138 (1) ◽  
Author(s):  
Lu Zheng ◽  
Yonghui Xie ◽  
Di Zhang ◽  
Haoning Shi

Passive flow control and heat transfer enhancement technique has become an attractive method for device internal cooling with low resistance penalty. In the present paper, the flow and heat transfer characteristics in the small scale rectangular channel with different groove–protrusions are investigated numerically. Furthermore, the combination effect with ribs is studied. The numerical results show that on the groove side, the flow separation mainly occurs at the leading edge, and the reattachment mainly occurs at the trailing edge in accordance with the local Nusselt number distribution. On the protrusion side, the separation mainly occurs at the protrusion back porch and enhances the heat transfer at the leading edge of the downstream adjacent groove. The rectangle case provides the highest dimensionless heat transfer enhancement coefficient Nu/Nu0, dimensionless resistance coefficient f/f0, and thermal performance (TP) with the highest sensitivity of Re. When ribs are employed, the separation bubble sizes prominently decrease, especially inside the second and third grooves. The Nu/Nu0 values significantly increase when ribs are arranged, and the one-row case provides the highest heat transfer enhancement by ribs. Besides, the two-row case provides the highest Nu/Nu0 value without ribs, and the three-row case shows the lowest Nu/Nu0 value whether ribs are arranged or not.


Author(s):  
Yi-Hsuan Huang ◽  
Chiao-Hsin Chen ◽  
Yao-Hsien Liu

Heat transfer of air/water mist flow in a single-side heated vertical duct was experimentally investigated. The mist flow was produced by introducing fine dispersed water droplets into the air stream, and the water–air mass flow ratios were up to 15%. The Reynolds numbers of the air flow were 7900, 16,000, and 24,000. The rib spacing-to-height ratios were 10 and 20 in the current study. Mist flow cooling achieved higher heat transfer rates mainly because of the droplet deposition and liquid film formation on the heated surface. The heat transfer enhancement on the smooth surface by the mist flow was 4–6 times as high as the air flow. On the ribbed surface, a smaller rib spacing of 10 was preferred for air cooling, since the heat transfer enhancement by the flow reattachment was better utilized. However, the rib-induced secondary flow blew away the liquid films on the surface, and the heat transfer enhancement was degraded near the reattachment region for the mist cooling. A larger rib spacing-to-height ratio of 20 thus achieved higher heat transfer because of the liquid film formation beyond the reattachment region. The heat transfer enhancement on the ribbed surface using mist flow was 2.5–3.5 times as high as the air flow. The friction factor of the mist flow was two times as high as the air flow in the ribbed duct.


Author(s):  
Xianchang Li ◽  
J. Leo Gaddis ◽  
Ting Wang

Internal mist/steam blade cooling technology has been considered for the future generation of Advanced Turbine Systems (ATS). Fine water droplets about 5 μm were carried by steam through a single slot jet onto a concave heated target surface in a confined channel to simulate inner surface cooling at the leading edge of a turbine blade. Experiments covered Reynolds numbers from 7,500 to 22,000 and heat fluxes from 3 to 21 kW/m2. The general level of heat transfer coefficient is, within experimental uncertainty, the same as the flat surface at comparable conditions. The experimental results indicate that the cooling is enhanced significantly near the stagnation point by the mist, decreasing downstream. Unlike impingement onto a flat plate the enhancement continues at all points downstream. Similar to the results of the flat surface, the heat transfer enhancement declines at higher heat fluxes. Up to 200% heat transfer enhancement at the stagnation point was achieved by injecting approximately 0.5% of mist.


Author(s):  
V. V. Dharaiya ◽  
S. G. Kandlikar

Better understanding of laminar flow at microscale level is gaining importance with recent interest in microfluidics devices. The surface roughness has been acknowledged to affect the laminar flow, and this feature is the focus of the current work to evaluate its potential in heat transfer enhancement. A numerical model is developed to analyze the thermal and hydrodynamic characteristics of minichannels and microchannels in presence of roughness elements. Structured roughness elements following a sinusoidal pattern are generated on two opposed rectangular channel walls with a variable gap. A detailed study is performed to check the effects of roughness height, roughness pitch, and channel separation on pressure drop and heat transfer coefficient in the presence of structured roughness elements. As expected, the structured roughness elements on channel walls result in an increase in pressure drop and heat transfer enhancement as compared to smooth channels due to the combined effects of area enhancement and flow modification. This is due to the fact that the roughness element as a small obstruction in the flow passage of narrow channels which introduces flow modifications in the flow and increases the energy transport. The improvement in global heat transfer enhancement is observed in rough channels due to velocity fluctuations. At the same time, it also causes pressure drop to increase as compared to smooth channels. The fully developed friction factor and Nusselt number results obtained from CFD simulations for smooth and rough channels are compared with the experimental data carried out in the same laboratory. The current numerical scheme is validated with the experimental data and can be used for design and estimation of transport processes in the presence of different roughness features.


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