Heat Transfer Enhancement due to Combination of Dimples, Protrusions, and Ribs in Narrow Internal Passage of Gas Turbine Blade

Author(s):  
Akira Murata ◽  
Satomi Nishida ◽  
Hiroshi Saito ◽  
Kaoru Iwamoto ◽  
Yoji Okita ◽  
...  

Internal convective cooling of gas-turbine airfoil is essential because turbine inlet temperature becomes higher for pursuing higher thermal efficiency. For higher cooling performance, heat transfer is often enhanced by installing ribs and/or pin-fins in the internal passage. In this study, in order to enhance heat transfer, the combination of spherical dimples, cylindrical protrusions, and transverse square ribs was applied to one wall of a narrow passage. As for the cylindrical protrusions, two different diameter cases were examined. The heat transfer enhancement was measured by a transient infrared thermography method for the Reynolds number of 2,000, 6,000, and 10,000. The pressure loss was also measured in the experiments, and RANS simulation was performed to give a rationale for the experimental results. The present results clearly showed the spatial variation of the local Nusselt number: the high Nusselt number was observed on the rib top-surface and also near the leading edge on the protrusion top-surface. In addition, the areas around the dimple’s trailing-edge on the oblique line connecting the neighbor dimples showed moderately enhanced heat transfer. When two different protrusion-diameter cases were compared, both the mean Nusselt number and the friction factor were similarly higher in the larger protrusion case than the smaller protrusion case, and therefore the larger protrusion case was more effective in cooling even when the pressure loss was taken into account.

Author(s):  
H. Saxer-Felici ◽  
S. Naik ◽  
M. Gritsch ◽  
A. Sedlov

The leading edge regions of first stages blades and vanes of heavy-duty gas turbines are subjected to high thermal loads. Efficient cooling allows the reduction of the coolant mass flow required to drive the metal temperatures to a range satisfying mechanical integrity requirements. This paper investigates the heat transfer and pressure loss behavior for the internal cooling channel of a leading edge of a gas turbine blade. The geometrical profile of the blade leading edge and the operating conditions considered are representative of that normally found in a heavy-duty gas turbine. The geometries investigated cover angled turbulators of various angles, pitches and heights. Partial and full length rib coverage as well as broken ribs are also considered. In addition, the impact of including fillets in the geometry is assessed. The experimental and numerical studies are conducted at passage Reynolds numbers ranging from 7.5·104 to 1.3·105. Experiments are performed using Perspex models at atmospheric conditions. The internal heat transfer coefficients on all internal surfaces are measured via thermochromic liquid crystal method and the pressure drop is measured via pressure taps distributed along the channel. The predicted and experimental heat transfer enhancements are compared on the leading-edge, pressure, suction and web surfaces. The overall non dimensional cooling performance numbers are also compared for the various geometries. The results show a large variation of heat transfer enhancement and pressure loss over the various turbulator geometries investigated. Also, the complex flow structures lead to highly differentiated results for leading edge, pressure, suction and web surfaces. Although some configurations with higher ribs lead to increased heat transfer, the associated pressure losses are also shown to increase substantially.


Author(s):  
Yuting Jiang ◽  
Qun Zheng ◽  
Guoqiang Yue ◽  
Ping Dong ◽  
Yu Jiang

In this paper, the idea of utilizing finely dispersed water-in-air mixture in the swirl channel to cool the leading edge of a turbine blade is proposed and investigated. The computational techniques are verified and the results are compared with dry air experimental data. Heat transfer enhancement is achieved by application of mist injection to the swirl cooling configuration that is modified from the well-known C3X airfoil. The results indicate that swirl cooling can take full advantage of mist addition. The effects of parameters, such as mist concentration, diameters, inlet temperature and inject velocity etc. are simulated and analyzed in this study.


Author(s):  
Changmin Son ◽  
Peter Ireland ◽  
David Gillespie

The combination of roughness elements with an impingement cooling systems offers an attractive means of achieving high heat transfer. Considerable care must be taken to choose the shape, size and the position of the roughness elements to maximise heat transfer and minimise pressure loss. In the last decade, many studies have been investigated the effect of changes in many of the geometric features, but little attention has been paid to the effect of the inevitable fillet. Blades and vanes are normally manufactured by casting so the fillet radius is unavoidable. The present paper investigates the effect of roughness element fillet radii on heat transfer enhancement in an impingement cooling system. Three configurations with streamwise ribs were studied. The streamwise ribs are all trapezoidal in cross section. In the three configurations the fillet radii are (1) 0mm (sharp-edged), (2) 3mm, and (3) 5mm. The extra heat transfer area of the sharp-edged, 3mm fillet and the 5mm fillet rib configurations are reported. Two-staggered arrays (a uniform & non-uniform hole diameter array) of impingement plates are used. The jets from odd numbered rows impinge between the ribs while the jets from even numbered rows impinge onto the ribs. Tests were conducted at three different mass flow rates for each configuration. The average and local jet Reynolds numbers varied between 21500 and 31500, and 17000 and 41000 respectively. The transient liquid crystal technique was used to produce detailed Nusselt number distributions and row resolved average Nusselt number levels. The heat transfer enhancement and pressure loss due to the streamwise ribs are also compared to the smooth surface impingement cooling channel. The research showed that the streamwise ribs with fillet radii produced lower Nusselt number levels than both sharp-edged ribs and impingement onto a smooth surface.


2016 ◽  
Vol 26 (3/4) ◽  
pp. 1289-1308 ◽  
Author(s):  
Bengt Ake Sunden ◽  
Zan Wu ◽  
Dan Huang

Purpose – The purpose of this paper is to numerically investigate the heat transfer performance of aviation kerosene flowing in smooth and enhanced tubes with asymmetric fins at supercritical pressures and to reveal the effects of several key parameters, such as mass flow rate, heat flux, pressure and inlet temperature on the heat transfer. Design/methodology/approach – A CFD approach is taken and the strong variations of the thermo-physical properties as the critical point is passed are taken into account. The RNG k-ε model is applied for simulating turbulent flow conditions. Findings – The numerical results reveal that the heat transfer coefficient increases with increasing mass flow rate and inlet temperature. The effect of heat flux on heat transfer is more complicated, while the effect of pressure on heat transfer is insignificant. The considered asymmetric fins have a small effect on the fluid temperature, but the wall temperature is reduced significantly by the asymmetric fins compared to that of the corresponding smooth tube. As a result, the asymmetric finned tube leads to a significant heat transfer enhancement (an increase in the heat transfer coefficient about 23-41 percent). The enhancement might be caused by the re-development of velocity and temperature boundary layers in the enhanced tubes. With the asymmetric fins, the pressure loss in the enhanced tubes is slightly larger than that in the smooth tube. A thermal performance factor is applied for combined evaluation of heat transfer enhancement and pressure loss. Research limitations/implications – The asymmetric fins also caused an increased pressure loss. A thermal performance factor ? was used for combined evaluation of heat transfer enhancement and pressure loss. Results show that the two enhanced tubes perform better than the smooth tube. The enhanced tube 2 gave better overall heat transfer performance than the enhanced tube 1. It is suggested that the geometric parameters of the asymmetric fins should be optimized to further improve the thermal performance and also various structures need to be investigated. Practical implications – The asymmetric fins increased the pressure loss. The evaluation of heat transfer enhancement and pressure loss Results showed that the two enhanced tubes perform better than the smooth tube. It is suggested that the geometric parameters of the asymmetric fins should be optimized to further improve the thermal performance and also various structures need to be investigated to make the results more engineering useful. Originality/value – The paper presents unique solutions for thermal performance of a fluid at near critical state in smooth and enhanced tubes. The findings are of relevance for design and thermal optimization particularly in aerospace applications.


Author(s):  
Michael Maurer ◽  
Jens von Wolfersdorf ◽  
Michael Gritsch

An experimental and numerical study was conducted to determine the thermal performance of V-shaped ribs in a rectangular channel with an aspect ratio of 2:1. Local heat transfer coefficients were measured using the steady state thermochromic liquid crystal technique. Periodic pressure losses were obtained with pressure taps along the smooth channel sidewall. Reynolds numbers from 95,000 to 500,000 were investigated with V-shaped ribs located on one side or on both sides of the test channel. The rib height-to-hydraulic diameter ratios (e/Dh) were 0.0625 and 0.02, and the rib pitch-to-height ratio (P/e) was 10. In addition, all test cases were investigated numerically. The commercial software FLUENT™ was used with a two-layer k-ε turbulence model. Numerically and experimentally obtained data were compared. It was determined that the heat transfer enhancement based on the heat transfer of a smooth wall levels off for Reynolds numbers over 200,000. The introduction of a second ribbed sidewall slightly increased the heat transfer enhancement whereas the pressure penalty was approximately doubled. Diminishing the rib height at high Reynolds numbers had the disadvantage of a slightly decreased heat transfer enhancement, but benefits in a significantly reduced pressure loss. At high Reynolds numbers small-scale ribs in a one-sided ribbed channel were shown to have the best thermal performance.


2015 ◽  
Vol 93 (7) ◽  
pp. 725-733 ◽  
Author(s):  
M. Ghalambaz ◽  
E. Izadpanahi ◽  
A. Noghrehabadi ◽  
A. Chamkha

The boundary layer heat and mass transfer of nanofluids over an isothermal stretching sheet is analyzed using a drift-flux model. The relative slip velocity between the nanoparticles and the base fluid is taken into account. The nanoparticles’ volume fractions at the surface of the sheet are considered to be adjusted passively. The thermal conductivity and the dynamic viscosity of the nanofluid are considered as functions of the local volume fraction of the nanoparticles. A non-dimensional parameter, heat transfer enhancement ratio, is introduced, which shows the alteration of the thermal convective coefficient of the nanofluid compared to the base fluid. The governing partial differential equations are reduced into a set of nonlinear ordinary differential equations using appropriate similarity transformations and then solved numerically using the fourth-order Runge–Kutta and Newton–Raphson methods along with the shooting technique. The effects of six non-dimensional parameters, namely, the Prandtl number of the base fluid Prbf, Lewis number Le, Brownian motion parameter Nb, thermophoresis parameter Nt, variable thermal conductivity parameter Nc and the variable viscosity parameter Nv, on the velocity, temperature, and concentration profiles as well as the reduced Nusselt number and the enhancement ratio are investigated. Finally, case studies for Al2O3 and Cu nanoparticles dispersed in water are performed. It is found that increases in the ambient values of the nanoparticles volume fraction cause decreases in both the dimensionless shear stress f″(0) and the reduced Nusselt number Nur. Furthermore, an augmentation of the ambient value of the volume fraction of nanoparticles results in an increase the heat transfer enhancement ratio hnf/hbf. Therefore, using nanoparticles produces heat transfer enhancement from the sheet.


2013 ◽  
Vol 24 (09) ◽  
pp. 1350060 ◽  
Author(s):  
M. NAZARI ◽  
M. H. KAYHANI ◽  
R. MOHEBBI

The main goal of the present study is to investigate the heat transfer enhancement in a channel partially filled with an anisotropic porous block (Porous Foam) using the lattice Boltzmann method (LBM). Combined pore level simulation of flow and heat transfer is performed for a 2D channel which is partially filled with square obstacles in both ordered and random arrangements by LBM which is not studied completely in the literature. The effect of the Reynolds number, different arrangements of obstacles, blockage ratio and porosity on the velocity and temperature profiles inside the porous region are studied. The local and averaged Nusselt numbers on the channel walls along with the respective confidence interval and comparison between results of regular and random arrangements are presented for the first time. For constant porosity and block size, the maximum value of averaged Nusselt number in the porous block is obtained in the case of random arrangement of obstacles. Also, by decreasing the porosity, the value of averaged Nusselt number is increased. Heat transfer to the working fluids increases significantly by increasing the blockage ratio. Several blockage ratios with different arrangements are checked to obtain a correlation for the Nusselt number.


2012 ◽  
Vol 135 (1) ◽  
Author(s):  
C. Neil Jordan ◽  
Lesley M. Wright

An alternative to ribs for internal heat transfer enhancement of gas turbine airfoils is dimpled depressions. Relative to ribs, dimples incur a reduced pressure drop, which can increase the overall thermal performance of the channel. This experimental investigation measures detailed Nusselt number ratio distributions obtained from an array of V-shaped dimples (δ/D = 0.30). Although the V-shaped dimple array is derived from a traditional hemispherical dimple array, the V-shaped dimples are arranged in an in-line pattern. The resulting spacing of the V-shaped dimples is 3.2D in both the streamwise and spanwise directions. A single wide wall of a rectangular channel (AR = 3:1) is lined with V-shaped dimples. The channel Reynolds number ranges from 10,000–40,000. Detailed Nusselt number ratios are obtained using both a transient liquid crystal technique and a newly developed transient temperature sensitive paint (TSP) technique. Therefore, the TSP technique is not only validated against a baseline geometry (smooth channel), but it is also validated against a more established technique. Measurements indicate that the proposed V-shaped dimple design is a promising alternative to traditional ribs or hemispherical dimples. At lower Reynolds numbers, the V-shaped dimples display heat transfer and friction behavior similar to traditional dimples. However, as the Reynolds number increases to 30,000 and 40,000, secondary flows developed in the V-shaped concavities further enhance the heat transfer from the dimpled surface (similar to angled and V-shaped rib induced secondary flows). This additional enhancement is obtained with only a marginal increase in the pressure drop. Therefore, as the Reynolds number within the channel increases, the thermal performance also increases. While this trend has been confirmed with both the transient TSP and liquid crystal techniques, TSP is shown to have limited capabilities when acquiring highly resolved detailed heat transfer coefficient distributions.


2021 ◽  
pp. 1-28
Author(s):  
Farah Nazifa Nourin ◽  
Ryoichi S. Amano

Abstract The study presents the investigation on heat transfer distribution along a gas turbine blade internal cooling channel. Six different cases were considered in this study, using the smooth surface channel as a baseline. Three different dimples depth-to-diameter ratios with 0.1, 0.25, and 0.50 were considered. Different combinations of partial spherical and leaf dimples were also studied with the Reynolds numbers of 6,000, 20,000, 30,000, 40,000, and 50,000. In addition to the experimental investigation, the numerical study was conducted using Large Eddy Simulation (LES) to validate the data. It was found that the highest depth-to-diameter ratio showed the highest heat transfer rate. However, there is a penalty for increased pressure drop. The highest pressure drop affects the overall thermal performance of the cooling channel. The results showed that the leaf dimpled surface is the best cooling channel based on the highest Reynolds number's heat transfer enhancement and friction factor. However, at the lowest Reynolds number, partial spherical dimples with a 0.25 depth to diameter ratio showed the highest thermal performance.


Author(s):  
J.-J. Hwang ◽  
C.-S. Cheng ◽  
Y.-P. Tsia

An experimental study has been performed to measure local heat transfer coefficients and static well pressure drops in leading-edge triangular ducts cooled by wall/impinged jets. Coolant provided by an array of equally spaced wall jets is aimed at the leading-edge apex and exits from the radial outlet. Detailed heat transfer coefficients are measured for the two walls forming the apex using transient liquid crystal technique. Secondary-flow structures are visualized to realize the mechanism of heat transfer enhancement by wall/impinged jets. Three right-triangular ducts of the same altitude and different apex angles of β = 30 deg (Duct A), 45 deg (Duct B) and 60 deg (Duct C) are tested for various jet Reynolds numbers (3000≦Rej≦12600) and jet spacings (s/d = 3.0 and 6.0). Results show that an increase in Rej increases the heat transfer on both walls. Local heat transfer on both walls gradually decreases downstream due to the crossflow effect. At the same Rej, the Duct C has the highest wall-averaged heat transfer because of the highest jet center velocity as well as the smallest jet inclined angle. Moreover, the distribution of static pressure drop based on the local through flow rate in the present triangular duct is similar to that that of developing straight pipe flows. Average jet Nusselt numbers on the both walls have been correlated with jet Reynolds number for three different duct shapes.


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