Measurement of Air Flow Rate Sensitivity to the Differential Pressure Across a Server Rack in a Data Center

2015 ◽  
Vol 137 (4) ◽  
Author(s):  
Vaibhav K. Arghode ◽  
Yogendra Joshi

Presently, air cooling is the most common method of thermal management in data centers. In a data center, multiple servers are housed in a rack, and the racks are arranged in rows to allow cold air entry from the front (cold aisle) and hot air exit from the back (hot aisle), in what is referred as hot-aisle-cold-aisle (HACA) arrangement. If the racks are kept in an open room space, the differential pressure between the front and back of the rack is zero. However, this may not be true for some scenarios, such as, in the case of cold aisle containment, where the cold aisle is physically separated from the hot data center room space to minimize cold and hot air mixing. For an under-provisioned case (total supplied tile air flow rate < total rack air flow rate) the pressure in the cold aisle (front of the rack) will be lower than the data center room space (back of the rack). For this case, the rack air flow rate will be lower than the case without the containment. In this paper, we will present a methodology to measure the rack air flow rate sensitivity to differential pressure across the rack. Here, we use perforated covers at the back of the racks, which results in higher back pressure (and lower rack air flow rate) and the corresponding sensitivity of rack air flow rate to the differential pressure is obtained. The influence of variation and nonuniformity in the server fan speed is investigated, and it is observed that with consideration of fan laws, one can obtain results for different average fan speeds with reasonable accuracy. The measured sensitivity can be used to determine the rack air flow rate with variation in the cold aisle pressure, which can then be used as a boundary condition in computational fluid dynamics (CFD)/rapid models for data center air flow modeling. The measured sensitivity can also be used to determine the change in rack air flow rate with the use of different types of front/back perforated doors at the rack. Here, the rack air flow rate is measured using an array of thermal anemometers, pressure is measured using a micromanometer, and the fan speed is measured using an optical tachometer.

2021 ◽  
Vol 45 (01) ◽  
pp. 19-25
Author(s):  
D. K. Vyas ◽  
N. Seth ◽  
J. J. Chavda

A biomass combustor based dryer was evaluated with different biomass for drying of ginger. Biomass combustor based dryer consists of fuel hopper, combustion chamber, heat exchanger, grate for proper combustion of the combustible gas, chimney, ambient air inlet, hot air outlet and drying chamber. The system was evaluated at five fuel consumption rate (1 to 5 kg.h–1) and five air flow rate (100, 150, 200, 300 and 400 m3.h–1) using maize cobs, sized wood and saw dust briquettes for ginger drying. The experimental performances show that the hot air temperature inside the dryer vary between 36 to 81ºC for maize cobs, 53 to 85ºC for sized wood and 49 to 87ºC for biomass briquettes at tested air flow rate and fuel consumption rate in the system. The maximum efficiency of the system was found at the fuel consumption rate of 1 kg.h–1 and 400 m3.h–1 air flow rate using maize cobs, sized wood and saw dust briquettes as fuel respectively. The cost of operation of ginger drying at 1 kg.h–1 fuel consumption rate and 400 m3/h air flow rate was Rs. 32.76, 34.26, 34.76 and 55 per hour using maize cobs, sized wood, saw dust briquettes and mechanical drying system, respectively. Hence, the drying of ginger in biomass combustor based dryer using maize cobs at 1 kg.h–1 fuel consumption rate and 400 m3/h air flow rate resulted in better performance.


Author(s):  
Tianyi Gao ◽  
James Geer ◽  
Russell Tipton ◽  
Bruce Murray ◽  
Bahgat G. Sammakia ◽  
...  

The heat dissipated by high performance IT equipment such as servers and switches in data centers is increasing rapidly, which makes the thermal management even more challenging. IT equipment is typically designed to operate at a rack inlet air temperature ranging between 10 °C and 35 °C. The newest published environmental standards for operating IT equipment proposed by ASHARE specify a long term recommended dry bulb IT air inlet temperature range as 18°C to 27°C. In terms of the short term specification, the largest allowable inlet temperature range to operate at is between 5°C and 45°C. Failure in maintaining these specifications will lead to significantly detrimental impacts to the performance and reliability of these electronic devices. Thus, understanding the cooling system is of paramount importance for the design and operation of data centers. In this paper, a hybrid cooling system is numerically modeled and investigated. The numerical modeling is conducted using a commercial computational fluid dynamics (CFD) code. The hybrid cooling strategy is specified by mounting the in row cooling units between the server racks to assist the raised floor air cooling. The effect of several input variables, including rack heat load and heat density, rack air flow rate, in row cooling unit operating cooling fluid flow rate and temperature, in row coil effectiveness, centralized cooling unit supply air flow rate, non-uniformity in rack heat load, and raised floor height are studied parametrically. Their detailed effects on the rack inlet air temperatures and the in row cooler performance are presented. The modeling results and corresponding analyses are used to develop general installation and operation guidance for the in row cooler strategy of a data center.


Author(s):  
Susumu Nakano ◽  
Tadaharu Kishibe ◽  
Hidefumi Araki ◽  
Manabu Yagi ◽  
Kuniyoshi Tsubouchi ◽  
...  

A prototype machine for a next generation microturbine system incorporating a simplified humid air turbine cycle has been developed for laboratory evaluation. Design targets of electrical output were 150 kW and of electrical efficiency, 35% LHV. The main feature of this microturbine system was utilization of water for improved electrical output, as lubricant for bearings and as coolant for the cooling system of the generator and the power conversion system Design specifications without WAC (Water Atomizing inlet air Cooling) and HAT (Humid Air Turbine) were rated output of 129 kW and efficiency of 32.5% LHV. Performance tests without WAC and HAT were done successfully. Electrical output of 135 kW with an efficiency of more than 33% was obtained in the rated load test. Operation tests for WAC and HAT were carried out under the partial load condition as preliminary tests. Water flow rates of WAC were about 0.43 weight % of inlet air flow rate of the compressor and of HAT, about 2.0 weight %. Effects of WAC and HAT were promptly reflected on electrical output power. Electrical outputs were increased 6 kW by WAC and 11kW by HAT, and efficiencies were increased 1.0 pt % by WAC and 2.0 pt % by HAT. Results of WAC and HAT performance tests showed significant effects on the electrical efficiency with an increase of 3.0 point % and electrical output with an increase of 20% by supplying just 2.4 weight % water as the inlet air flow rate of the compressor.


Energies ◽  
2020 ◽  
Vol 13 (2) ◽  
pp. 393 ◽  
Author(s):  
Heran Jing ◽  
Zhenhua Quan ◽  
Yaohua Zhao ◽  
Lincheng Wang ◽  
Ruyang Ren ◽  
...  

According to the temperature regulations and high energy consumption of air conditioning (AC) system in data centers (DCs), natural cold energy becomes the focus of energy saving in data center in winter and transition season. A new type of air–water heat exchanger (AWHE) for the indoor side of DCs was designed to use natural cold energy in order to reduce the power consumption of AC. The AWHE applied micro-heat pipe arrays (MHPAs) with serrated fins on its surface to enhance heat transfer. The performance of MHPA-AWHE for different inlet water temperatures, water and air flow rates was investigated, respectively. The results showed that the maximum efficiency of the heat exchanger was 81.4% by using the effectiveness number of transfer units (ε-NTU) method. When the max air flow rate was 3000 m3/h and the water inlet temperature was 5 °C, the maximum heat transfer rate was 9.29 kW. The maximum pressure drop of the air side and water side were 339.8 Pa and 8.86 kPa, respectively. The comprehensive evaluation index j/f1/2 of the MHPA-AWHE increased by 10.8% compared to the plate–fin heat exchanger with louvered fins. The energy saving characteristics of an example DCs in Beijing was analyzed, and when the air flow rate was 2500 m3/h and the number of MHPA-AWHE modules was five, the minimum payback period of the MHPA-AWHE system was 2.3 years, which was the shortest and the most economical recorded. The maximum comprehensive energy efficiency ratio (EER) of the system after the transformation was 21.8, the electric power reduced by 28.3% compared to the system before the transformation, and the control strategy was carried out. The comprehensive performance provides a reference for MHPA-AWHE application in data centers.


2017 ◽  
Vol 139 (1) ◽  
Author(s):  
Vaibhav K. Arghode ◽  
Taegyu Kang ◽  
Yogendra Joshi ◽  
Wally Phelps ◽  
Murray Michaels

In a raised floor data center, cold air from a pressurized subfloor plenum reaches the data center room space through perforated floor tiles. Presently, commercial tool “Flow Hood” is used to measure the tile air flow rate. Here, we will discuss the operating principle and the shortcomings of the commercial tool and introduce two other tile air flow rate measurement tools. The first tool has an array of thermal anemometers (named as “Anemometric Tool”), and the second tool uses the principle of temperature rise across a known heat load to measure the tile air flow rate (named as “Calorimetric Tool”). The performance of the tools is discussed for different types of tiles for a wide range of tile air flow rates. It is found that the proposed tools result in lower uncertainty and work better for high porosity tiles, as compared to the commercial tool.


2019 ◽  
Vol 41 (4) ◽  
pp. 507-516
Author(s):  
Fa-Li Ju ◽  
Liying Liu ◽  
Xiaoping Yu

Based on air flow rate testing of each branch fan in a distributed fan ventilation system under different branch air duct inlet static pressures, the conclusion can be drawn that there is a branch fan air flow rate deviation phenomenon. The air flow rate of the branch fan increases with the branch air duct inlet static pressure at the same branch fan speed, and the branch fan hinders the air flow rate in some cases. In this study, a theoretical expression of the deviation of the branch air duct design air flow rate was established, and the influencing factors of the deviation were determined to include the branch air duct resistance characteristics, branch fan performance, and branch air duct inlet pressure ratio. A graphic analytical method for determining the deviation of the branch fan design air flow rate was also proposed. Both methods can provide a theoretical basis for calculating and analysing the deviation of the branch fan design air flow rate in a distributed fan ventilation system. Practical application: This paper provides new data on the performance of a distributed fan ventilation system. Our results could be used to evaluate the impact of distributed zone fans on the air flow rate in a mechanical ventilation system. Crucially, we not only propose two types of methods that can be applied to predict deviations of the air flow rate in a distributed fan ventilation system caused by the branch air duct inlet static pressures but also obtain the factors that are important for understanding the true impact of the deviation of the branch fan air flow rate. This study lays an important foundation for the design and operation of building mechanical ventilation systems.


Author(s):  
Emad Samadiani ◽  
Jeffrey Rambo ◽  
Yogendra Joshi

This paper is centered on quantifying the effect of computer room and computer room air conditioning (CRAC) unit modeling on the perforated tile flow distribution in a representative raised-floor data center. Also, this study quantifies the effect of plenum pipes and perforated tile porosity on the operating points of the CRAC blowers, total CRAC air flow rate, and its distribution. It is concluded that modeling the computer room, CRAC units, and/or the plenum pipes could change the tile flow distribution by up to 60% for the facility with 25% open perforated tiles and up to 135% for the facility with 56% open perforated tiles.


2017 ◽  
Vol 139 (4) ◽  
Author(s):  
Cheng-Hao Wang ◽  
Yeng-Yung Tsui ◽  
Chi-Chuan Wang

Effect of airflow managements on the efficiency index of a small container data center having overhead air supply is reported in this study. Seventeen arrangements and configurations regarding the airflow and blockage arrangements are experimentally examined and compared. Test results indicate an appreciable hot air recirculation occurring for rack arrangement without any blockage, and the hot spot occurs at the second rack alongside the cold aisle. The hot spot had moved to the first rack when the blockage plate is installed on the rack top. Rack locations relative to air handler casts a negligible effect on the efficiency index, and it is comparatively more effective by sealing the trailing of the cold aisle. A smaller cold-aisle spacing helps to lower the temperature distribution, and an additional opening of the supplied vent will not help in removal of hot spot. Shutting off the grille in the center of cold aisle is also unable to fix the hot air recirculation and may even incur hot air reversal. The hot air reversal can be removed by adding additional blockage plate at the flow reversal section. Higher supplied air flow rate also improves the efficiency index considerably.


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