Raised Floor Hybrid Cooled Data Center: Effect on Rack Inlet Air Temperatures When In Row Cooling Units are Installed Between the Racks

Author(s):  
Tianyi Gao ◽  
James Geer ◽  
Russell Tipton ◽  
Bruce Murray ◽  
Bahgat G. Sammakia ◽  
...  

The heat dissipated by high performance IT equipment such as servers and switches in data centers is increasing rapidly, which makes the thermal management even more challenging. IT equipment is typically designed to operate at a rack inlet air temperature ranging between 10 °C and 35 °C. The newest published environmental standards for operating IT equipment proposed by ASHARE specify a long term recommended dry bulb IT air inlet temperature range as 18°C to 27°C. In terms of the short term specification, the largest allowable inlet temperature range to operate at is between 5°C and 45°C. Failure in maintaining these specifications will lead to significantly detrimental impacts to the performance and reliability of these electronic devices. Thus, understanding the cooling system is of paramount importance for the design and operation of data centers. In this paper, a hybrid cooling system is numerically modeled and investigated. The numerical modeling is conducted using a commercial computational fluid dynamics (CFD) code. The hybrid cooling strategy is specified by mounting the in row cooling units between the server racks to assist the raised floor air cooling. The effect of several input variables, including rack heat load and heat density, rack air flow rate, in row cooling unit operating cooling fluid flow rate and temperature, in row coil effectiveness, centralized cooling unit supply air flow rate, non-uniformity in rack heat load, and raised floor height are studied parametrically. Their detailed effects on the rack inlet air temperatures and the in row cooler performance are presented. The modeling results and corresponding analyses are used to develop general installation and operation guidance for the in row cooler strategy of a data center.

Author(s):  
Tianyi Gao ◽  
James Geer ◽  
Bahgat G. Sammakia ◽  
Russell Tipton ◽  
Mark Seymour

Cooling power constitutes a large portion of the total electrical power consumption in data centers. Approximately 25%∼40% of the electricity used within a production data center is consumed by the cooling system. Improving the cooling energy efficiency has attracted a great deal of research attention. Many strategies have been proposed for cutting the data center energy costs. One of the effective strategies for increasing the cooling efficiency is using dynamic thermal management. Another effective strategy is placing cooling devices (heat exchangers) closer to the source of heat. This is the basic design principle of many hybrid cooling systems and liquid cooling systems for data centers. Dynamic thermal management of data centers is a huge challenge, due to the fact that data centers are operated under complex dynamic conditions, even during normal operating conditions. In addition, hybrid cooling systems for data centers introduce additional localized cooling devices, such as in row cooling units and overhead coolers, which significantly increase the complexity of dynamic thermal management. Therefore, it is of paramount importance to characterize the dynamic responses of data centers under variations from different cooling units, such as cooling air flow rate variations. In this study, a detailed computational analysis of an in row cooler based hybrid cooled data center is conducted using a commercially available computational fluid dynamics (CFD) code. A representative CFD model for a raised floor data center with cold aisle-hot aisle arrangement fashion is developed. The hybrid cooling system is designed using perimeter CRAH units and localized in row cooling units. The CRAH unit supplies centralized cooling air to the under floor plenum, and the cooling air enters the cold aisle through perforated tiles. The in row cooling unit is located on the raised floor between the server racks. It supplies the cooling air directly to the cold aisle, and intakes hot air from the back of the racks (hot aisle). Therefore, two different cooling air sources are supplied to the cold aisle, but the ways they are delivered to the cold aisle are different. Several modeling cases are designed to study the transient effects of variations in the flow rates of the two cooling air sources. The server power and the cooling air flow variation combination scenarios are also modeled and studied. The detailed impacts of each modeling case on the rack inlet air temperature and cold aisle air flow distribution are studied. The results presented in this work provide an understanding of the effects of air flow variations on the thermal performance of data centers. The results and corresponding analysis is used for improving the running efficiency of this type of raised floor hybrid data centers using CRAH and IRC units.


The shape of a radiator cover is crucial either in determining the pattern of air flow or in increasing the same through the radiator core thereby increasing the thermal efficiency, thus making it a necessity to understand it. Moreover the parts circumjacent to the core namely the upper tank, lower tank, cooling fan, fins, tubes, etc promote the air flow rate. Also it is to note that the air flow rate of discharge gases from radiator core is one of the prime factors in determining the automobile cooling system. Initially factors such as temperature, pressure, air flow rate that affect the performance are obtained in order to derive out the entities of operation. One of the observations that can be made through this paper is that as the volume of the coolant increases, the rate of heat dissipation increases, also parameters like inlet temperature and volume flow rate of coolant, air velocity, temperature drop and drop in pressure of coolant are factors that contribute in radiator performance evidently.


Energies ◽  
2020 ◽  
Vol 13 (2) ◽  
pp. 393 ◽  
Author(s):  
Heran Jing ◽  
Zhenhua Quan ◽  
Yaohua Zhao ◽  
Lincheng Wang ◽  
Ruyang Ren ◽  
...  

According to the temperature regulations and high energy consumption of air conditioning (AC) system in data centers (DCs), natural cold energy becomes the focus of energy saving in data center in winter and transition season. A new type of air–water heat exchanger (AWHE) for the indoor side of DCs was designed to use natural cold energy in order to reduce the power consumption of AC. The AWHE applied micro-heat pipe arrays (MHPAs) with serrated fins on its surface to enhance heat transfer. The performance of MHPA-AWHE for different inlet water temperatures, water and air flow rates was investigated, respectively. The results showed that the maximum efficiency of the heat exchanger was 81.4% by using the effectiveness number of transfer units (ε-NTU) method. When the max air flow rate was 3000 m3/h and the water inlet temperature was 5 °C, the maximum heat transfer rate was 9.29 kW. The maximum pressure drop of the air side and water side were 339.8 Pa and 8.86 kPa, respectively. The comprehensive evaluation index j/f1/2 of the MHPA-AWHE increased by 10.8% compared to the plate–fin heat exchanger with louvered fins. The energy saving characteristics of an example DCs in Beijing was analyzed, and when the air flow rate was 2500 m3/h and the number of MHPA-AWHE modules was five, the minimum payback period of the MHPA-AWHE system was 2.3 years, which was the shortest and the most economical recorded. The maximum comprehensive energy efficiency ratio (EER) of the system after the transformation was 21.8, the electric power reduced by 28.3% compared to the system before the transformation, and the control strategy was carried out. The comprehensive performance provides a reference for MHPA-AWHE application in data centers.


2019 ◽  
Vol 3 (Supplement_1) ◽  
Author(s):  
Jiseon Park ◽  
Soon Bae Kwon ◽  
Hye Jeong Kwon

Abstract Objectives The purpose of this study was to investigate optimization of spray drying conditions for water-soluble powder using response surface methodology that is a statistical procedure used for optimization studies. Methods First, conditions of the extract used for spray drying were set. We compared heat water extraction (60–100 °C) with ethanol extraction (10–50%). After final selection of the method of extract used for spray drying, spray drying conditions were set. Independent variables included the additive contents of maltodextrin (X1), inlet temperature (X2), and air flow rate (X3). The dependent variables were yield, water absorption index (WAI) and total phenolic compounds. Results The yield was highest in 100 °C heat water extraction. The content of rutin was 29.77 mg/100 g in 90 °C heat water extraction, 28.07 mg/100 g in 100 °C heat water extraction and 24.24 mg/100 g in 10% ethanol extraction. The heat water extraction method at 100 °C was selected as an extract of the spray dryer. Statistical analysis revealed that independent variables significantly affected all the responses. A maximum yield was obtained at 15.55% of X1, 167.87 °C of X2 and 50.00 mL/min of X3. The water absorption index of asparagus increased with increasing MD ratio (X1), higher inlet temperature (X2) and higher air flow rate (X3). The total polyphenol contents of asparagus were higher when the MD addition ratio (X1) was 16.56%, the inlet temperature (X2) was higher and the air flow rate (X3) was higher. Conclusions In this study, extracts of asparagus using different extraction methods were compared for yield and spray-dried asparagus powders were investigated for their physicochemical characteristics. We were vary the range of the temperature, air flow rate, dextrin rate and set the best method for the functionality content of asparagus. Asparagus was spray - dried using 100 °C water extraction with high yield and high rutin content. The maximum spray drying yield was obtained at 15.55% of MD ratio, 167.87 °C of inlet temperature and 50.00 mL/min of air flow rate. There will be additional processed goods development made with what we have found. Funding Sources This study was supported by 2018 Regional Specialized Technology Development Project, Rural Development Administration, Republic of Korea. Supporting Tables, Images and/or Graphs


Author(s):  
Madhusudan Iyengar ◽  
Roger Schmidt ◽  
Arun Sharma ◽  
Gerard McVicker ◽  
Saurabh Shrivastava ◽  
...  

Data center equipment almost always represents a high expenditure capital investment to the customer, and is often operated without any down time. Data com equipment is typically designed to operate at a rack air inlet temperature of between 10 and 35°C, and a violation of this specification can diminish electronic device reliability and even lead to failure in the field. Thus, it is of paramount importance, from a reliability perspective, to sufficiently understand these systems. A representative non-raised floor data center system was numerically modeled and the data generated from a parametric study was analyzed. The model constitutes a half symmetry section of a 40 rack data center that is arranged in a cold aisle-hot aisle fashion. The effect of several input variables, namely, rack heat load, rack flow rate, rack temperature rise, diffuser flow rate, diffuser location, diffuser height, diffuser pitch, ceiling height, hot exhaust air return vent location, and non-uniformity in rack heat load, was studied. Temperature data was collected at several locations at the inlet to the racks. Statistical analysis was carried out to describe trends in the data.


Author(s):  
Veerendra Mulay ◽  
Saket Karajgikar ◽  
Dereje Agonafer ◽  
Roger Schmidt ◽  
Madhusudan Iyengar

The power trend for Server systems continues to grow thereby making thermal management of Data centers a very challenging task. Although various configurations exist, the raised floor plenum with Computer Room Air Conditioners (CRACs) providing cold air is a popular operating strategy. The air cooling of data center however, may not address the situation where more energy is expended in cooling infrastructure than the thermal load of data center. Revised power trend projections by ASHRAE TC 9.9 predict heat load as high as 5000W per square feet of compute servers’ equipment footprint by year 2010. These trend charts also indicate that heat load per product footprint has doubled for storage servers during 2000–2004. For the same period, heat load per product footprint for compute servers has tripled. Amongst the systems that are currently available and being shipped, many racks exceed 20kW. Such high heat loads have raised concerns over limits of air cooling of data centers similar to air cooling of microprocessors. A hybrid cooling strategy that incorporates liquid cooling along with air cooling can be very efficient in these situations. A parametric study of such solution is presented in this paper. A representative data center with 40 racks is modeled using commercially available CFD code. The variation in rack inlet temperature due to tile openings, underfloor plenum depths is reported.


2013 ◽  
Vol 135 (3) ◽  
Author(s):  
Dustin W. Demetriou ◽  
H. Ezzat Khalifa

This paper expands on the work presented by Demetriou and Khalifa (Demetriou and Khalifa, 2013, “Thermally Aware, Energy-Based Load Placement in Open-Aisle, Air-Cooled Data Centers,” ASME J. Electron. Packag., 135(3), p. 030906) that investigated practical IT load placement options in open-aisle, air-cooled data centers. The study found that a robust approach was to use real-time temperature measurements at the inlet of the racks to remove IT load from the servers with the warmest inlet temperature. By considering the holistic optimization of the data center load placement strategy and the cooling infrastructure optimization, for a range of data center IT utilization levels, this study investigated the effect of ambient temperatures on the data center operation, the consolidation of servers by completely shutting them off, a complementary strategy to those presented by Demetriou and Khalifa (Demetriou and Khalifa, 2013, “Thermally Aware, Energy-Based Load Placement in Open-Aisle, Air-Cooled Data Centers,” ASME J. Electron. Packag., 135(3), p. 030906) for increasing the IT load beginning with servers that have the coldest inlet temperature and finally the development of load placement rules via either static (i.e., during data center benchmarking) or dynamic (using real-time data from the current thermal environment) allocation. In all of these case studies, by using a holistic optimization of the data center and associated cooling infrastructure, a key finding has been that a significant amount of savings in the cooling infrastructure's power consumption is seen by reducing the CRAH's airflow rate. In many cases, these savings can be larger than providing higher temperature chilled water from the refrigeration units. Therefore, the path to realizing the industry's goal of higher IT equipment inlet temperatures to improve energy efficiency should be through both a reduction in air flow rate and increasing supply air temperatures and not necessarily through only higher CRAH supply air temperatures.


2020 ◽  
Vol 12 (9) ◽  
pp. 3619
Author(s):  
Afaq Jasim Mahmood

In this study, an experimental outdoor investigation of the thermal efficiency and outlet air temperature was conducted on an unglazed, double-pass, solar air heater with a perforated absorber plate and packing wire mesh layers as a supplemental absorbent area. This was done to observe their effects on the thermal performance of the solar air heater. The double-pass collector was constructed with a bed height of 0.05 m, and a collection area of 1.5 m2. The height of the upper channel was fixed at 0.015 m to improve the thermal efficiency, and the outlet temperature at air flow rates between 0.003 and 0.018 kg/s. The collector was mounted with a slope of 42° facing south, to maximize the intensity of solar irradiance during winter. The effects of the air flow rate, ambient temperature, inlet temperature, outlet temperature, and solar intensity were experimentally investigated. The results showed that thermal efficiency could be improved by increasing the air flow rate, where the highest thermal efficiency achieved was 86% at 0.018 kg/s. However, the temperature difference was increased to a maximum value of 38.6 °C, when the air flow rate was decreased to 0.003 kg/s. Furthermore, the results demonstrated a significant improvement in the thermal efficiency and outlet temperature; and when compared with previous research, the experimental results and the predictions for the outlet temperature using the theoretical model agreed.


2015 ◽  
Vol 137 (4) ◽  
Author(s):  
Vaibhav K. Arghode ◽  
Yogendra Joshi

Presently, air cooling is the most common method of thermal management in data centers. In a data center, multiple servers are housed in a rack, and the racks are arranged in rows to allow cold air entry from the front (cold aisle) and hot air exit from the back (hot aisle), in what is referred as hot-aisle-cold-aisle (HACA) arrangement. If the racks are kept in an open room space, the differential pressure between the front and back of the rack is zero. However, this may not be true for some scenarios, such as, in the case of cold aisle containment, where the cold aisle is physically separated from the hot data center room space to minimize cold and hot air mixing. For an under-provisioned case (total supplied tile air flow rate < total rack air flow rate) the pressure in the cold aisle (front of the rack) will be lower than the data center room space (back of the rack). For this case, the rack air flow rate will be lower than the case without the containment. In this paper, we will present a methodology to measure the rack air flow rate sensitivity to differential pressure across the rack. Here, we use perforated covers at the back of the racks, which results in higher back pressure (and lower rack air flow rate) and the corresponding sensitivity of rack air flow rate to the differential pressure is obtained. The influence of variation and nonuniformity in the server fan speed is investigated, and it is observed that with consideration of fan laws, one can obtain results for different average fan speeds with reasonable accuracy. The measured sensitivity can be used to determine the rack air flow rate with variation in the cold aisle pressure, which can then be used as a boundary condition in computational fluid dynamics (CFD)/rapid models for data center air flow modeling. The measured sensitivity can also be used to determine the change in rack air flow rate with the use of different types of front/back perforated doors at the rack. Here, the rack air flow rate is measured using an array of thermal anemometers, pressure is measured using a micromanometer, and the fan speed is measured using an optical tachometer.


Sign in / Sign up

Export Citation Format

Share Document