Airflow Management on the Efficiency Index of a Container Data Center Having Overhead Air Supply

2017 ◽  
Vol 139 (4) ◽  
Author(s):  
Cheng-Hao Wang ◽  
Yeng-Yung Tsui ◽  
Chi-Chuan Wang

Effect of airflow managements on the efficiency index of a small container data center having overhead air supply is reported in this study. Seventeen arrangements and configurations regarding the airflow and blockage arrangements are experimentally examined and compared. Test results indicate an appreciable hot air recirculation occurring for rack arrangement without any blockage, and the hot spot occurs at the second rack alongside the cold aisle. The hot spot had moved to the first rack when the blockage plate is installed on the rack top. Rack locations relative to air handler casts a negligible effect on the efficiency index, and it is comparatively more effective by sealing the trailing of the cold aisle. A smaller cold-aisle spacing helps to lower the temperature distribution, and an additional opening of the supplied vent will not help in removal of hot spot. Shutting off the grille in the center of cold aisle is also unable to fix the hot air recirculation and may even incur hot air reversal. The hot air reversal can be removed by adding additional blockage plate at the flow reversal section. Higher supplied air flow rate also improves the efficiency index considerably.

2015 ◽  
Vol 137 (4) ◽  
Author(s):  
Vaibhav K. Arghode ◽  
Yogendra Joshi

Presently, air cooling is the most common method of thermal management in data centers. In a data center, multiple servers are housed in a rack, and the racks are arranged in rows to allow cold air entry from the front (cold aisle) and hot air exit from the back (hot aisle), in what is referred as hot-aisle-cold-aisle (HACA) arrangement. If the racks are kept in an open room space, the differential pressure between the front and back of the rack is zero. However, this may not be true for some scenarios, such as, in the case of cold aisle containment, where the cold aisle is physically separated from the hot data center room space to minimize cold and hot air mixing. For an under-provisioned case (total supplied tile air flow rate < total rack air flow rate) the pressure in the cold aisle (front of the rack) will be lower than the data center room space (back of the rack). For this case, the rack air flow rate will be lower than the case without the containment. In this paper, we will present a methodology to measure the rack air flow rate sensitivity to differential pressure across the rack. Here, we use perforated covers at the back of the racks, which results in higher back pressure (and lower rack air flow rate) and the corresponding sensitivity of rack air flow rate to the differential pressure is obtained. The influence of variation and nonuniformity in the server fan speed is investigated, and it is observed that with consideration of fan laws, one can obtain results for different average fan speeds with reasonable accuracy. The measured sensitivity can be used to determine the rack air flow rate with variation in the cold aisle pressure, which can then be used as a boundary condition in computational fluid dynamics (CFD)/rapid models for data center air flow modeling. The measured sensitivity can also be used to determine the change in rack air flow rate with the use of different types of front/back perforated doors at the rack. Here, the rack air flow rate is measured using an array of thermal anemometers, pressure is measured using a micromanometer, and the fan speed is measured using an optical tachometer.


2019 ◽  
Vol 142 (1) ◽  
Author(s):  
Wen-Xiao Chu ◽  
Jui-Lin Wu ◽  
Yeng-Yung Tsui ◽  
Chi-Chuan Wang

Abstract This study focused on the improved designs of airflow management in container data centers having overhead air supply. The computational fluid dynamics (CFD) model is first validated with experimental results. Then, the impact of grille diameter, deflector angle, and air supply layout on the data center thermal performance is investigated. The results show that the larger grille diameter may reduce the volumetric flowrate through the upstream grille, causing insufficient air supply and strong hot-air recirculation at the first rack A1. By decreasing the grille diameter from 335 mm to 235 mm, the average rack cooling index (RCI) and supply heat index (SHI) can be improved from 25.4% and 0.292 to 65% and 0.258, respectively. However, implementing small diameter grilles is not an economic way for data center performance improvement as far as the energy consumption is concerned due to the high pumping power. Meanwhile, raising the deflector angle below 30 deg in grille S1 can provide moderate improvement on temperature of the A1 rack. A further rise in the deflector to 40 deg may impose severe deterioration with a pronounced hot-spot area. The data center performance can be improved by changing from center-cold-aisle arrangement to center-hot-aisle layout. The layout provides much higher return air temperature and the RCI and SHI can be improved by 32.7% and 34.5%, respectively.


2018 ◽  
Vol 140 (1) ◽  
Author(s):  
Jayati Athavale ◽  
Yogendra Joshi ◽  
Minami Yoda

Abstract This paper presents an experimentally validated room-level computational fluid dynamics (CFD) model for raised-floor data center configurations employing active tiles. Active tiles are perforated floor tiles with integrated fans, which increase the local volume flow rate by redistributing the cold air supplied by the computer room air conditioning (CRAC) unit to the under-floor plenum. The numerical model of the data center room consists of one cold aisle with 12 racks arranged on both sides and three CRAC units sited around the periphery of the room. The commercial CFD software package futurefacilities6sigmadcx is used to develop the model for three configurations: (a) an aisle populated with ten (i.e., all) passive tiles; (b) a single active tile and nine passive tiles in the cold aisle; and (c) an aisle populated with all active tiles. The predictions from the CFD model are found to be in good agreement with the experimental data, with an average discrepancy between the measured and computed values for total flow rate and rack inlet temperature less than 4% and 1.7 °C, respectively. The validated models were then used to simulate steady-state and transient scenarios following cooling failure. This physics-based and experimentally validated room-level model can be used for temperature and flow distributions prediction and identifying optimal number and locations of active tiles for hot spot mitigation in data centers.


2021 ◽  
Vol 45 (01) ◽  
pp. 19-25
Author(s):  
D. K. Vyas ◽  
N. Seth ◽  
J. J. Chavda

A biomass combustor based dryer was evaluated with different biomass for drying of ginger. Biomass combustor based dryer consists of fuel hopper, combustion chamber, heat exchanger, grate for proper combustion of the combustible gas, chimney, ambient air inlet, hot air outlet and drying chamber. The system was evaluated at five fuel consumption rate (1 to 5 kg.h–1) and five air flow rate (100, 150, 200, 300 and 400 m3.h–1) using maize cobs, sized wood and saw dust briquettes for ginger drying. The experimental performances show that the hot air temperature inside the dryer vary between 36 to 81ºC for maize cobs, 53 to 85ºC for sized wood and 49 to 87ºC for biomass briquettes at tested air flow rate and fuel consumption rate in the system. The maximum efficiency of the system was found at the fuel consumption rate of 1 kg.h–1 and 400 m3.h–1 air flow rate using maize cobs, sized wood and saw dust briquettes as fuel respectively. The cost of operation of ginger drying at 1 kg.h–1 fuel consumption rate and 400 m3/h air flow rate was Rs. 32.76, 34.26, 34.76 and 55 per hour using maize cobs, sized wood, saw dust briquettes and mechanical drying system, respectively. Hence, the drying of ginger in biomass combustor based dryer using maize cobs at 1 kg.h–1 fuel consumption rate and 400 m3/h air flow rate resulted in better performance.


2011 ◽  
Vol 189-193 ◽  
pp. 1757-1760
Author(s):  
Chien Hsiung Tsai ◽  
Yao Nan Wang ◽  
Chang Hsien Tai ◽  
Jr Ming Miao ◽  
Jik Chang Leong

This work employs FDS to simulate the heating process of a tunnel-type dryer and visualizes the computational results using Smokeview. The inappropriate design of a tunnel-type dryer in a factory has motivated this work. This poorly designed dryer not only has caused terrible fuel consumption but also produced parts some of which are under- or over-cooked. These are caused by the terribly uneven temperature distribution within the dryer. In order to improve the evenness of temperature distribution, this work simulates and investigates the effects of various ventilation schemes. Based on the results, it is found that the hot air intake vent should be placed at the bottom whereas the cold air outtake vent at the top. The flow rate through the intake vents does not have a very significant effect on the temperature distribution after 40 s.


Author(s):  
Tianyi Gao ◽  
James Geer ◽  
Russell Tipton ◽  
Bruce Murray ◽  
Bahgat G. Sammakia ◽  
...  

The heat dissipated by high performance IT equipment such as servers and switches in data centers is increasing rapidly, which makes the thermal management even more challenging. IT equipment is typically designed to operate at a rack inlet air temperature ranging between 10 °C and 35 °C. The newest published environmental standards for operating IT equipment proposed by ASHARE specify a long term recommended dry bulb IT air inlet temperature range as 18°C to 27°C. In terms of the short term specification, the largest allowable inlet temperature range to operate at is between 5°C and 45°C. Failure in maintaining these specifications will lead to significantly detrimental impacts to the performance and reliability of these electronic devices. Thus, understanding the cooling system is of paramount importance for the design and operation of data centers. In this paper, a hybrid cooling system is numerically modeled and investigated. The numerical modeling is conducted using a commercial computational fluid dynamics (CFD) code. The hybrid cooling strategy is specified by mounting the in row cooling units between the server racks to assist the raised floor air cooling. The effect of several input variables, including rack heat load and heat density, rack air flow rate, in row cooling unit operating cooling fluid flow rate and temperature, in row coil effectiveness, centralized cooling unit supply air flow rate, non-uniformity in rack heat load, and raised floor height are studied parametrically. Their detailed effects on the rack inlet air temperatures and the in row cooler performance are presented. The modeling results and corresponding analyses are used to develop general installation and operation guidance for the in row cooler strategy of a data center.


Author(s):  
Shawn P. Shields ◽  
Yogendra K. Joshi ◽  
Michael Patterson ◽  
Michael Meakins

This paper presents experimental data showing the response of a computer room air conditioning unit (CRAC) to chilled water (CHW) pump restart. The data are offered to improve and develop modeling of cooling equipment restart events following data center power failure. There are estimates that power failures will increase and limits on availability will affect data center operations at more than 90 percent of all companies over the next five years. Because providing backup power to cooling equipment increases data center first cost, it is important to have accurate models for cooling events and processes following power failure that help predict server inlet temperatures during the transient phase caused by a power failure. Since power density of computing equipment continues to rise, the temperature rise of air within the data center has been predicted to rise more quickly to an unacceptable level, increasing concern. Accurate models of CRAC response to pump restart can aid in data center cooling design, backup power infrastructure provisioning, and even compute equipment selection by predicting the air supply temperature after the generator provides power to the chilled water pump. Previous transient models include zonal models with large time scales and CFD/HT models with boundary conditions developed for steady state. These models can be improved by comparison with experimental data. The experiment consists of measuring the response of the CRAC heat exchanger to the step change in CHW flow rate upon pump restart. Inlet and outlet temperatures of both CHW and air were measured, as well CHW flow rate. A point measurement of air at the CRAC fan outlet was also taken to verify that airflow remained relatively constant. Outlet temperatures from the CRAC follow a first order response curve; it is found that the CRAC under consideration has fan outlet temperature time constant of 10 seconds. A delay of 20 seconds is observed between the fan outlet temperature response and the CHW return temperature response.


Energies ◽  
2020 ◽  
Vol 13 (2) ◽  
pp. 393 ◽  
Author(s):  
Heran Jing ◽  
Zhenhua Quan ◽  
Yaohua Zhao ◽  
Lincheng Wang ◽  
Ruyang Ren ◽  
...  

According to the temperature regulations and high energy consumption of air conditioning (AC) system in data centers (DCs), natural cold energy becomes the focus of energy saving in data center in winter and transition season. A new type of air–water heat exchanger (AWHE) for the indoor side of DCs was designed to use natural cold energy in order to reduce the power consumption of AC. The AWHE applied micro-heat pipe arrays (MHPAs) with serrated fins on its surface to enhance heat transfer. The performance of MHPA-AWHE for different inlet water temperatures, water and air flow rates was investigated, respectively. The results showed that the maximum efficiency of the heat exchanger was 81.4% by using the effectiveness number of transfer units (ε-NTU) method. When the max air flow rate was 3000 m3/h and the water inlet temperature was 5 °C, the maximum heat transfer rate was 9.29 kW. The maximum pressure drop of the air side and water side were 339.8 Pa and 8.86 kPa, respectively. The comprehensive evaluation index j/f1/2 of the MHPA-AWHE increased by 10.8% compared to the plate–fin heat exchanger with louvered fins. The energy saving characteristics of an example DCs in Beijing was analyzed, and when the air flow rate was 2500 m3/h and the number of MHPA-AWHE modules was five, the minimum payback period of the MHPA-AWHE system was 2.3 years, which was the shortest and the most economical recorded. The maximum comprehensive energy efficiency ratio (EER) of the system after the transformation was 21.8, the electric power reduced by 28.3% compared to the system before the transformation, and the control strategy was carried out. The comprehensive performance provides a reference for MHPA-AWHE application in data centers.


Author(s):  
Zhihang Song ◽  
Qian Zhang

Abstract The real-time smart data center cooling has become a key to maintenance and operation of energy-efficient data centers, primarily including the server inlet airflow/thermal domains. Here, the cold-aisle airflow phenomena in a widely-used cold/hot aisle data center configuration was under parametric investigation, This concern is mainly because of the airflow separation and recirculation from the stream emerging from the server outlet and returning to the computer room air-conditioning unit. In order to achieve a better understanding and to correspondingly eliminate the negative effects of the hot air over-tack recirculation towards a satisfied effectiveness, an addition of a rack-level adjustable fan unit (AFU), which is placed inside the cold aisle, was considered at an early stage and the model prototype was numerically analyzed with respects to differently predefined parameters. The cooling performance consequence, consisting of the server-neighbored inflow rates and maximum server inlet temperatures explored by computational fluid dynamics (CFD) observation panel and sensors, demonstrates that the over-rack air recirculation and its resulting hot spot, in comparison with the case in absence of the AFU, can be suppressed. The results additionally concludes the extents to which the optimized airflow organization and temperature drop of the rack-level region (e.g., from the bottom towards the top of the rack unit) can be achieved with/without the AFU addition.


1992 ◽  
Vol 19 (1) ◽  
pp. 1-7 ◽  
Author(s):  
M. Parti ◽  
J. H. Young

Abstract Results of a peanut bulk drying model, PEADRY8, have been compared with experimental test results for Virginia-type peanuts. The model describes the peanut pod as two separate components with moisture movement in both liquid and vapor form. The Henderson equation was used to describe the equilibrium moisture contents of the kernel and the hull. The following conclusions were drawn: (1) predicted drying times averaged 11% longer than the observed values; (2) predicted kernel moisture contents at the top of the wagons averaged 5% less than the measured values; (3) predicted hull moisture contents at the top of the wagons averaged 17% higher than the observed values; (4) predicted hull final moisture contents at the top of the wagons average 21% higher than measured values and (5) predicted exhaust air temperatures averaged 1% higher than measured values. An attempt was made to improve the fit of the observed and simulated results by changing the equation to describe the equilibrium moisture contents. The Chung-Pfost equation, compared to the Henderson equation, was more accurate in describing the hull moisture content and less accurate in describing the kernel moisture content history. Changing the reference air flow rate of the thin-layer drying relationship did not give a better fit between the observed and predicted data. Several drying simulations were found to be very sensitive to small changes in either wet-bulb or dry-bulb temperature. Small errors in wet-bulb temperature measurement could account for the predicted drying times for six experiments which were excessively long relative to observed values.


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