Numerical Modeling of Perforated Tile Flow Distribution in a Raised-Floor Data Center

Author(s):  
Emad Samadiani ◽  
Jeffrey Rambo ◽  
Yogendra Joshi

This paper is centered on quantifying the effect of computer room and computer room air conditioning (CRAC) unit modeling on the perforated tile flow distribution in a representative raised-floor data center. Also, this study quantifies the effect of plenum pipes and perforated tile porosity on the operating points of the CRAC blowers, total CRAC air flow rate, and its distribution. It is concluded that modeling the computer room, CRAC units, and/or the plenum pipes could change the tile flow distribution by up to 60% for the facility with 25% open perforated tiles and up to 135% for the facility with 56% open perforated tiles.

2010 ◽  
Vol 132 (2) ◽  
Author(s):  
Emad Samadiani ◽  
Jeffrey Rambo ◽  
Yogendra Joshi

This paper is centered on quantifying the effect of computer room and computer room air conditioning (CRAC) unit modeling on the perforated tile flow distribution in a representative raised-floor data center. Also, this study quantifies the effect of plenum pipes and perforated tile porosity on the operating points of the CRAC blowers, total CRAC air flow rate, and its distribution. It is concluded that modeling the computer room, the CRAC units, and/or the plenum pipes could make an average change of up to 17% in the tile flow rates with a maximum of up to 135% for the facility with 56% open tiles while the average and maximum changes for the facility with 25% open tiles are 6% and 60%, respectively.


Author(s):  
Kang Li ◽  
Hao Gao ◽  
Peng Jia ◽  
Lin Su ◽  
Yidong Fang ◽  
...  

In electrical vehicles, replacing positive temperature coefficient heater as heat source with an air source heat pump could improve the driving range and decrease energy consumption in cold climate. Design of the heating, ventilation, and air-conditioning module for heat pump system has a significant influence on its performance in each working mode. A newly designed heat pump heating, ventilation, and air-conditioning module was introduced in this paper. The air flow characteristics of the heat pump heating, ventilation, and air-conditioning module in four working modes were analyzed, and the air flow rate and wind resistance were obtained by numerical simulation. Experiments were also conducted for validating its airflow rate in each working mode. Results of these experiments show that some unfavorable phenomena such as flow maldistribution and vortex inside the heat pump heating, ventilation, and air-conditioning module exist, which could lead to insufficient utilization of the heat exchange area of heat exchangers and the generation of aerodynamic noise. Furthermore, the air flow rate of the original heating, ventilation, and air-conditioning module was also measured for comparison, and the designed heat pump heating, ventilation, and air-conditioning module shows nearly 15–20% decrease in each working mode.


Author(s):  
Tianyi Gao ◽  
James Geer ◽  
Russell Tipton ◽  
Bruce Murray ◽  
Bahgat G. Sammakia ◽  
...  

The heat dissipated by high performance IT equipment such as servers and switches in data centers is increasing rapidly, which makes the thermal management even more challenging. IT equipment is typically designed to operate at a rack inlet air temperature ranging between 10 °C and 35 °C. The newest published environmental standards for operating IT equipment proposed by ASHARE specify a long term recommended dry bulb IT air inlet temperature range as 18°C to 27°C. In terms of the short term specification, the largest allowable inlet temperature range to operate at is between 5°C and 45°C. Failure in maintaining these specifications will lead to significantly detrimental impacts to the performance and reliability of these electronic devices. Thus, understanding the cooling system is of paramount importance for the design and operation of data centers. In this paper, a hybrid cooling system is numerically modeled and investigated. The numerical modeling is conducted using a commercial computational fluid dynamics (CFD) code. The hybrid cooling strategy is specified by mounting the in row cooling units between the server racks to assist the raised floor air cooling. The effect of several input variables, including rack heat load and heat density, rack air flow rate, in row cooling unit operating cooling fluid flow rate and temperature, in row coil effectiveness, centralized cooling unit supply air flow rate, non-uniformity in rack heat load, and raised floor height are studied parametrically. Their detailed effects on the rack inlet air temperatures and the in row cooler performance are presented. The modeling results and corresponding analyses are used to develop general installation and operation guidance for the in row cooler strategy of a data center.


Energies ◽  
2020 ◽  
Vol 13 (2) ◽  
pp. 393 ◽  
Author(s):  
Heran Jing ◽  
Zhenhua Quan ◽  
Yaohua Zhao ◽  
Lincheng Wang ◽  
Ruyang Ren ◽  
...  

According to the temperature regulations and high energy consumption of air conditioning (AC) system in data centers (DCs), natural cold energy becomes the focus of energy saving in data center in winter and transition season. A new type of air–water heat exchanger (AWHE) for the indoor side of DCs was designed to use natural cold energy in order to reduce the power consumption of AC. The AWHE applied micro-heat pipe arrays (MHPAs) with serrated fins on its surface to enhance heat transfer. The performance of MHPA-AWHE for different inlet water temperatures, water and air flow rates was investigated, respectively. The results showed that the maximum efficiency of the heat exchanger was 81.4% by using the effectiveness number of transfer units (ε-NTU) method. When the max air flow rate was 3000 m3/h and the water inlet temperature was 5 °C, the maximum heat transfer rate was 9.29 kW. The maximum pressure drop of the air side and water side were 339.8 Pa and 8.86 kPa, respectively. The comprehensive evaluation index j/f1/2 of the MHPA-AWHE increased by 10.8% compared to the plate–fin heat exchanger with louvered fins. The energy saving characteristics of an example DCs in Beijing was analyzed, and when the air flow rate was 2500 m3/h and the number of MHPA-AWHE modules was five, the minimum payback period of the MHPA-AWHE system was 2.3 years, which was the shortest and the most economical recorded. The maximum comprehensive energy efficiency ratio (EER) of the system after the transformation was 21.8, the electric power reduced by 28.3% compared to the system before the transformation, and the control strategy was carried out. The comprehensive performance provides a reference for MHPA-AWHE application in data centers.


Author(s):  
Joseph R. H. Schaadt ◽  
Kamran Fouladi ◽  
Aaron P. Wemhoff ◽  
Joseph G. Pigeon

Data centers are most commonly cooled by air delivered to electronic equipment from centralized cooling systems. The research presented here is motivated by the need for strategies to improve and optimize the load capacity and thermal efficiency of data centers by using computational fluid dynamics (CFD). Here, CFD is used to model and optimize the Villanova Steel Orca Research Center (VSORC). VSORC, presently in the design stages, will provide a testing environment as well as the capability to investigate best practices and state of the art strategies including hybrid cooling, IT load distribution, density zones, and hot aisle and cold aisle containment. The results of this study will be used in the overall design and construction of the aforementioned research data center. The objective of this study is to find the optimal operating points and design layout of a data center while still meeting certain design constraints. A focus is on finding both the ideal total supply flow rate of the air conditioning units and the ideal chilled water supply temperature (CHWST) setpoint under different data center design configurations and load capacities. The total supply flow rate of the air conditioning units and the supply temperature setpoint of the chilled water system are varied as design parameters in order to systematically determine the optimal operating points. The study also examines the influence of hot aisle and cold aisle containment strategies in full containment, half containment, and no containment configurations on the determined optimal operating conditions for the modeled research data center.


1999 ◽  
Author(s):  
Sachiyo Horiki ◽  
Masahiro Osakabe

Abstract Flow header for small multiple pipes is commonly used in boilers and heat exchangers. The system contributes to raise the heat transfer efficiency in the components. The flow distribution mechanism of the header for water has been studied and the calculation procedure for the design has been recommended for a single-phase condition. It is also recommended to avoid the bubbles in the header to obtain a uniform water flow rate to each small pipe. But in some cases, the header has to be used to distribute a flow containing bubbles. Distribution behavior of water with a gas-phase was studied experimentally in a horizontal header with four vertical pipes. In the present experimental header, it was possible to protrude the branch pipes inside of the header and the effect of protruding length on the water distribution behavior was studied. When the protruding length was 0, the water distribution rate to the first pipe rapidly increased and the rates to the others decreased with a small amount of bubbles. As the bubbles in the header were absorbed only into the first pipe, the average two-phase density in the first pipe decreased. The decreased pressure head promotes the rush of water into the first pipe such as in an airlift pump. By increasing the air flow rate in the header inlet further, the flow rate to the first pipe took a maximum and then tended to decrease. The increased air flow rate in the first pipe increased the pressure loss in the pipe and resulted in a reduction in the water flow rate. The more important and serious behavior could be seen in the other pipes where the water flow rate decreased to 1/5 of the uniform distribution rate. By increasing the protruding length, the non-uniform distribution of water was suppressed because the gas-phase entered not only the first pipe but also the others. The best result was obtained when the four branch pipes were protruded into the center of header.


2015 ◽  
Vol 137 (4) ◽  
Author(s):  
Vaibhav K. Arghode ◽  
Yogendra Joshi

Presently, air cooling is the most common method of thermal management in data centers. In a data center, multiple servers are housed in a rack, and the racks are arranged in rows to allow cold air entry from the front (cold aisle) and hot air exit from the back (hot aisle), in what is referred as hot-aisle-cold-aisle (HACA) arrangement. If the racks are kept in an open room space, the differential pressure between the front and back of the rack is zero. However, this may not be true for some scenarios, such as, in the case of cold aisle containment, where the cold aisle is physically separated from the hot data center room space to minimize cold and hot air mixing. For an under-provisioned case (total supplied tile air flow rate < total rack air flow rate) the pressure in the cold aisle (front of the rack) will be lower than the data center room space (back of the rack). For this case, the rack air flow rate will be lower than the case without the containment. In this paper, we will present a methodology to measure the rack air flow rate sensitivity to differential pressure across the rack. Here, we use perforated covers at the back of the racks, which results in higher back pressure (and lower rack air flow rate) and the corresponding sensitivity of rack air flow rate to the differential pressure is obtained. The influence of variation and nonuniformity in the server fan speed is investigated, and it is observed that with consideration of fan laws, one can obtain results for different average fan speeds with reasonable accuracy. The measured sensitivity can be used to determine the rack air flow rate with variation in the cold aisle pressure, which can then be used as a boundary condition in computational fluid dynamics (CFD)/rapid models for data center air flow modeling. The measured sensitivity can also be used to determine the change in rack air flow rate with the use of different types of front/back perforated doors at the rack. Here, the rack air flow rate is measured using an array of thermal anemometers, pressure is measured using a micromanometer, and the fan speed is measured using an optical tachometer.


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