Friction, Wear, and Interfacial Electrical Resistance. Part I: The Hoop Apparatus

1987 ◽  
Vol 109 (4) ◽  
pp. 604-608 ◽  
Author(s):  
D. Kuhlmann-Wilsdorf ◽  
Y. J. Chang ◽  
L. B. Johnson ◽  
L. J. Bredell

An apparatus has been developed for the gathering of data from which, through suitable analysis, detailed information on the momentary condition of a sliding interface may be obtained. The information includes the number of the contact spots, the electrical resistivity of the interfacial film, and the flash temperature at the contact spots. The apparatus provides for the continuous simultaneous recording of the coefficient of friction and of the interfacial electrical resistance of a slider in stick-slip motion at constant load and controllable average speed, and/or of the interfacial resistance of a slider at constant speed under controllable load. Loads between 0.3 and 10N and speeds up to 0.15m/s may be selected, in a variety of atmospheres and ambient pressures, as the apparatus is enclosed in a bell jar. It consists of a rotating cylindrical metal hoop inside of which a metal slider moves under the forces of friction and gravity, giving stick-slip behavior full play, and a slider in fixed position subjected to controllable, hydrostatically applied loads. The entire apparatus can be used with a controlled atmosphere or vacuum. The motion of the stick-slip slider, from which the coefficient of friction is inferred, is recorded on one pen of a three-pen strip-chart recorder and the electrical contact resistances between the two sliders and the hoop on the other two pens. The dependence of contact resistance on load, obtainable from the fixed slider without removing the bell jar, permits a determination of the number of contact spots provided the constriction resistance is not negligibly small compared to the film resistance. Deliberate changes of the contact spot temperature can be made by adjusting the current through the slider/hoop interfaces.

1993 ◽  
Vol 5 (3) ◽  
pp. 292-298
Author(s):  
Yoshitada Watanabe ◽  

A low rotational frequency sliding tester which could measure electrical contact resistance and coefficient of friction simultaneously was trially fabricated. Relations between electrical contact resistance and coefficients of friction were investigated by making sliding test on clean copper and surface oxidized copper contacts respectively, which were used relatively frequently in industries. As far as the measurement work made this time, of which rotational frequency was low, was concerned, it was found that the heat generation due to mechanical friction was low and the heat generation due to Joule's heat in the case of sliding clean contact surfaces was also low because of low contact resistance. It was, however, found that CU²0, etc. were formed due to rapid progress of oxidation by the generation of Joule's heat at the contact surfaces, of which real contact areas were extremely small, being roughened along with the increase of the sliding frequency. On the other hand, it was further found that although the existence of oxides in advance at the sliding surface extremely lowered the coefficient of friction (0.07 for example) in which the oxidized film indicating contrarily (70mΩ for example). It was presumed that formations and destroys of oxidation film were repeated by flow of electric current at the contact spot to cause Fritting Phenomenon.


1988 ◽  
Vol 110 (3) ◽  
pp. 508-515 ◽  
Author(s):  
Y.-J. Chang ◽  
D. Kuhlmann-Wilsdorf

As is well known, ambient atmospheres can greatly affect the friction and wear behavior of metals sliding on each other, as well as the electric contact resistance between the metals. In order to better understand the mechanisms of those effects of ambient atmospheres, the coefficient of friction and the electric contact resistance have been studied for bundles of 50 micrometer thick copper wires, sliding on a polished copper surface in a specialized apparatus, called the hoop apparatus. The ambient gas was cycled between laboratory air and carbon dioxide, and between laboratory air and argon, respectively. The results indicate a reversible build-up and removal of surface films whose nature as well as speed of formation and removal depends on the gas present. Fiber bundles are used in order to eliminate the constriction resistance, so that the contact resistance is directly proportional to the specific film resistivity. The following properties were found to be affected by the ambient gases. (i) The average level of the contact resistance. (ii) The amplitude of the electric “noise.” (iii) The coefficient of friction. (iv) The difference between the static and the dynamic coefficients of friction in stick-slip motion. The results were found to be consistent with previous measurements in which the mechanism of forming wear particles was deduced from a wear chip analysis. Correspondingly they were interpreted in terms of the same wear model. This led to a further advance in the understanding of the interfacial processes accompanying sliding in this sample/substrate combination.


1955 ◽  
Vol 22 (2) ◽  
pp. 207-214
Author(s):  
David Sinclair

Abstract Frictional vibrations, such as stick-slip motion and automobile-brake squeal, which occur when two solid bodies are rubbed together, are analyzed mathematically and observed experimentally. The conditions studied are slow uniform motion and relatively rapid simple harmonic motion of brake lining over a cast-iron base. The equations of motion show and the observations confirm that frictional vibrations are caused primarily by an inverse variation of coefficient of friction with sliding velocity, but their form and occurrence are greatly dependent upon the dynamical constants of the mechanical system. With a constant coefficient of friction, the vibration initiated whenever sliding begins is rapidly damped out, not by the friction but by the “natural” damping of all mechanical systems. The coefficient of friction of most brake linings and other organic materials was essentially invariant with velocity, except that the static coefficient was usually greater than the sliding coefficient. Most such materials usually showed a small decrease in coefficient with increasing temperature. The persistent vibrations resulting from the excess static friction were reduced or eliminated by treating the rubbing surfaces with polar organic compounds which produced a rising friction characteristic.


2013 ◽  
Vol 10 (80) ◽  
pp. 20120467 ◽  
Author(s):  
Michael J. Adams ◽  
Simon A. Johnson ◽  
Philippe Lefèvre ◽  
Vincent Lévesque ◽  
Vincent Hayward ◽  
...  

Many aspects of both grip function and tactile perception depend on complex frictional interactions occurring in the contact zone of the finger pad, which is the subject of the current review. While it is well established that friction plays a crucial role in grip function, its exact contribution for discriminatory touch involving the sliding of a finger pad is more elusive. For texture discrimination, it is clear that vibrotaction plays an important role in the discriminatory mechanisms. Among other factors, friction impacts the nature of the vibrations generated by the relative movement of the fingertip skin against a probed object. Friction also has a major influence on the perceived tactile pleasantness of a surface. The contact mechanics of a finger pad is governed by the fingerprint ridges and the sweat that is exuded from pores located on these ridges. Counterintuitively, the coefficient of friction can increase by an order of magnitude in a period of tens of seconds when in contact with an impermeably smooth surface, such as glass. In contrast, the value will decrease for a porous surface, such as paper. The increase in friction is attributed to an occlusion mechanism and can be described by first-order kinetics. Surprisingly, the sensitivity of the coefficient of friction to the normal load and sliding velocity is comparatively of second order, yet these dependencies provide the main basis of theoretical models which, to-date, largely ignore the time evolution of the frictional dynamics. One well-known effect on taction is the possibility of inducing stick–slip if the friction decreases with increasing sliding velocity. Moreover, the initial slip of a finger pad occurs by the propagation of an annulus of failure from the perimeter of the contact zone and this phenomenon could be important in tactile perception and grip function.


Author(s):  
Dinesh G. Bansal ◽  
Jeffrey L. Streator

An experiment is conducted to investigate the role of surface roughness on the coefficient of friction and contact resistance of sliding electrical contacts. A hemispherical pin is sliding along both smooth and rough 2-meter rail surface. Tests are performed at both low and moderate sliding speed and for a range of electrical current densities, ranging from 0 to about 12 GA/m2. It was found that surface roughness had a significant influence on the coefficient of friction, with the smoother surfaces exhibiting higher coefficients of friction. Contact resistance, on the other hand, did not show as strong an effect of surface roughness, except for a few parameter combinations. At the higher current densities studied (>10 GA/m2), it was found that the contact resistance values tended to be on the order of 1 mΩ, independent of load, speed and roughness. This convergence may be due to presence of liquid metal film at the interface, which established ideal electrical contact.


2014 ◽  
Vol 474 ◽  
pp. 303-308 ◽  
Author(s):  
Eva Labašová

The coefficient of friction for the bronze material (CuZn25Al6) with inset graphite beds is investigated in the present paper. Friction coefficient was investigated experimentally by the testing machine Tribotestor`89 which uses the principle of the ring on ring method. Tribotestor`89 machine may be classed to the rotary tribometers. The tested sliding pairs were of the same material. The internal bushing performed a rotational movement with constant sliding speed (v = 0.8 m s-1). The external fixed bushing was exposed to the normal load, which was of different sizes and different variations. Process of load was increased from level 50 N to 200 N (400 N, 600 N) during run up 600 s, after the run up the appropriate level of load was held.The forth test had a rectangular shape of loading with direct current component 400 N and the amplitude 200 N period 600 s, the whole test took 1800 s. The obtained results reveal that friction coefficient decreases with the increase of normal load. Further, that the coefficient of friction was found smaller at constant load, as compared to rectangular shape of loading.


2010 ◽  
Vol 133 (1) ◽  
Author(s):  
Pradeep L. Menezes ◽  
Kishore ◽  
Satish V. Kailas ◽  
Michael R. Lovell

In the present investigation, unidirectional grinding marks were created on a set of steel plates. Sliding experiments were then conducted with the prepared steel plates using Al–Mg alloy pins and an inclined pin-on-plate sliding tester. The goals of the experiments were to ascertain the influence of inclination angle and grinding mark direction on friction and transfer layer formation during sliding contact. The inclination angle of the plate was held at 0.2 deg, 0.6 deg, 1 deg, 1.4 deg, 1.8 deg, 2.2 deg, and 2.6 deg in the tests. The pins were slid both perpendicular and parallel to the grinding marks direction. The experiments were conducted under both dry and lubricated conditions on each plate in an ambient environment. Results showed that the coefficient of friction and the formation of transfer layer depend on the grinding marks direction and inclination angle of the hard surfaces. For a given inclination angle, under both dry and lubricated conditions, the coefficient of friction and transfer layer formation were found to be greater when the pins slid perpendicular to the unidirectional grinding marks than when the pins slid parallel to the grinding marks. In addition, a stick-slip phenomenon was observed under lubricated conditions at the highest inclination angle for sliding perpendicular to the grinding marks direction. This phenomenon could be attributed to the extent of plane strain conditions taking place at the asperity level during sliding.


1977 ◽  
Vol 19 (1) ◽  
pp. 42-44 ◽  
Author(s):  
J. B. Hunt

When a slider-slideway system was excited by vibratory forces applied normally to the contact surface, it was found that at low sliding speeds the amplitude of stick-slip oscillation could be reduced to a negligible value. By exciting at one of the structural resonant frequencies of the system, the maximum value of the vibratory forces required was only a small percentage of the slideway load. The value of the coefficient of friction between the two surfaces was not reduced.


Author(s):  
Libardo V. Vanegas Useche ◽  
Magd M. Abdel Wahab ◽  
Graham A. Parker

This paper reviews investigations into the dynamics and modelling of brushes. They include brushes for surface finishing operations, removal of fouling, post-CMP brushing processes, air duct cleaning, and street sweeping. The methods that have been proposed to model brush dynamics are described, and the results of the research into brush mechanics are presented and discussed. Some conclusions of the paper are as follows: brush dynamics is very complex, as it depends on the interaction among many phenomena and variables. The bristle oscillations that occur in some brushes constitute a complexity for modelling brush behaviour and are not normally addressed. Additionally, the literature reveals that the coefficient of friction is not a constant value that depends only on the materials and surface roughness of the two contacting bodies. Frictional behaviour strongly depends on many variables, such as brush setup angles and rotational speed, which play a part in the development of stick-slip friction cycles. Finally, it is concluded that brush behaviour and the phenomena involved in brushing have not been fully studied or understood and more research into this field is needed.


Author(s):  
Kazuo Saito ◽  
Takashi Horiguchi ◽  
Atsushi Kasahara ◽  
Hironari Abe ◽  
John Jewett Henry

Skid resistance is an important factor in a rational maintenance program for pavement surfaces. Therefore, the skid resistance of a road surface is monitored by maintaining skid resistance inventories; in addition, spot checks are made at high accident sites. The equipment, called the dynamic friction tester (DF tester), is a disc-rotating-type tester that measures the friction force between the surface and three rubber pads attached to the disc. The disc rotates horizontally at a linear speed of about 80 to 20 km/hr under a constant load, so the DF tester can measure the skid resistance at any speed in this range with a single measurement. At the same time, the results provide speed dependency of skid resistance that will be as close as possible to the results obtained by other testing modes. The DF tester can measure on flat as well as rutted surfaces, the depths of which are less than 6 mm. In that case, the coefficient of variation is found to be less than 10 percent. The long-term characteristics of the coefficient of friction were measured by the DF tester, the British pendulum tester and the mini-texture meter. The coefficient of friction increases moderately with the traffic service period (up to 35 weeks) and decreases with increasing speed. The test results showed a significant speed dependency on the coefficient of friction measured by the DF tester although there was a high relationship between the coefficient of friction of the DF tester and the British pendulum number at each point and at each measuring speed. A weak relationship was found between the coefficient of friction and the sensor-measured texture depth values produced by the texture meter. Results of the Permanent International Association of Road Congresses experiment to compare and harmonize texture and skid resistance measurements indicate that the DF tester is capable of reporting the friction component (F60) of the international friction index using the friction coefficient at 60 km/hr.


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