Study Of The Thermal Processes Dynamics In The Feedstuff Disinfection By Electric Contact Heating

The article is dedicated to the study of the heat transfer processes that occur in the feedstuff disinfection chamber that relies upon electric contact heating. The mechanism of the temperature gradient appearance, which is the main cause of the heat losses has been investigated. The basic equations of heat conduction are considered. A method is proposed for determining the key parameters of the heat transfer process. A functional diagram of the experimental setup with a description of the operation of individual units is presented. The dependence for the transient operating mode of the unit on the growth of heat losses has been established. Thermal images of different shapes of the unit dielectric chambers have been provided as well as temperature field distribution through the chamber wall.

PHASE COMPOSITION, SUBSTRUCTURE AND RESIDUAL MACROSTRESSES IN THE SURFACE LAYER OF A TAPE OBTAINED BY ELECTRIC CONTACT WELDING

Методами рентгенографии и электронной микроскопии исследован поверхностный слой чугуна ВЧ50-2 после его обработки электроконтактной приваркой. В качестве присадочного материала использовалась лента из стали 50ХФА. Применялись технологии обработки с созданием промежуточного слоя из никелевого порошка ПГН-12Н-01 и без него. Получены результаты о фазовом составе, субструктуре и остаточных напряжениях. Исследуемая система состоит из фаз a - Fe и у - Fe . Параметры субструктуры (микродеформации и измельчение блоков) имеют одинаковые значения для различных режимов электроконтактной приварки. Остаточные напряжения носят растягивающий характер и уменьшаются при создании промежуточного слоя из никелевого порошкового материала. Основной механизм их образования - термические воздействия на материал, обрабатываемый электроконтактной приваркой. Установлено, что после электроконтактной приварки ленты могут образовываться трещины, их ориентация преимущественно параллельно обрабатываемой поверхности обусловлена наличием большого градиента температур. The surface layer of DI50-2 cast iron after its processing by electric contact welding has been investigated by methods of X-ray diffraction and electron microscopy. A 50HVA steel strip was used as a filler material. Processing technologies were used with the creation of an intermediate layer of nickel powder PC-12N-01 and without it. Results on phase composition, substructure and residual stresses are obtained. The system under study consists of a-Fe and у-Fe phases. Substructure parameters (microstrain and block refinement) have the same values for different modes of electrical contact welding. Residual stresses are of a tensile nature and decrease when an intermediate layer of nickel powder material is created. The main mechanism of their formation is thermal effects on the material processed by electrocontact welding. Cracks may form after electrical contact welding of the tape. They are oriented mainly parallel to the surface to be treated and are due to the presence of a large temperature gradient.

THERMAL ANALYSIS OF HIGH-CURRENT ELECTRIC CONTACT

This paper deals with mathematical modelling of the temperature distribution in the vicinity of a direct electrical high-current contact under the action of a nominal current of 3000 A. High-current electrical contacts belong among the elements by which a large number of electrical devices are connected. They play an important role especially in the transmission and distribution system, where they have to withstand adverse weather conditions that have a significant impact on their degradation.

Modeling, Simulation and Monitoring of Electrical Contacts Temperature in Railway Electric Traction

The paper presents a mathematical modeling approach to determine the permanent regime temperature of an electric contact found in the supply system of the railway electric traction. Mathematical modeling is a basic procedure in the preliminary determination of parameters of interest in various fields of scientific analysis. The numerical modeling method used for determining the electric contact temperature represents the base for developing a finite-element thermal model. The simulation of the electric contact was verified by an experimental infrared investigation of an electric contact realized on a realistic laboratory setup. The results interpretation reveals a good synchronization between the calculated, simulated and measured temperatures.

Geometric Influence of Hard Phase on Corrosion Performance between WC-Reinforced Coatings Prepared by High-Velocity Oxygen-Fuel Spray and Electric Contact Strengthening

Several kinds of WC-reinforced coatings were prepared by high-velocity oxygen-fuel spray (HVOF) and electric contact strengthening (ECS), respectively, and their corrosion behaviors in 3.5% NaCl solution were investigated. The microstructure, element distribution, phase and corrosion resistance of these coatings were compared. The results showed that, compared with HVOF-sprayed coatings, the ECS-prepared coatings were denser and with lower porosity. Simultaneously, the ECS coatings that used raw powder commercial WC-12Co retained the original spherical geometry of the hard phase. In open-circuit potential measurements, these ECS coatings gave higher stable potentials (Eocp). In potentiodynamic polarization tests, although the corrosion currents (icorr) of the homogeneous coatings were approximately the same, these ECS coatings still exhibited higher corrosion potentials (Ecorr). The spherical geometric distribution of the hard phase led to a bounded diffusion model caused by the diffusion change of corrosion products.