Brush Dynamics: Models and Characteristics

Author(s):  
Libardo V. Vanegas Useche ◽  
Magd M. Abdel Wahab ◽  
Graham A. Parker

This paper reviews investigations into the dynamics and modelling of brushes. They include brushes for surface finishing operations, removal of fouling, post-CMP brushing processes, air duct cleaning, and street sweeping. The methods that have been proposed to model brush dynamics are described, and the results of the research into brush mechanics are presented and discussed. Some conclusions of the paper are as follows: brush dynamics is very complex, as it depends on the interaction among many phenomena and variables. The bristle oscillations that occur in some brushes constitute a complexity for modelling brush behaviour and are not normally addressed. Additionally, the literature reveals that the coefficient of friction is not a constant value that depends only on the materials and surface roughness of the two contacting bodies. Frictional behaviour strongly depends on many variables, such as brush setup angles and rotational speed, which play a part in the development of stick-slip friction cycles. Finally, it is concluded that brush behaviour and the phenomena involved in brushing have not been fully studied or understood and more research into this field is needed.

1955 ◽  
Vol 22 (2) ◽  
pp. 207-214
Author(s):  
David Sinclair

Abstract Frictional vibrations, such as stick-slip motion and automobile-brake squeal, which occur when two solid bodies are rubbed together, are analyzed mathematically and observed experimentally. The conditions studied are slow uniform motion and relatively rapid simple harmonic motion of brake lining over a cast-iron base. The equations of motion show and the observations confirm that frictional vibrations are caused primarily by an inverse variation of coefficient of friction with sliding velocity, but their form and occurrence are greatly dependent upon the dynamical constants of the mechanical system. With a constant coefficient of friction, the vibration initiated whenever sliding begins is rapidly damped out, not by the friction but by the “natural” damping of all mechanical systems. The coefficient of friction of most brake linings and other organic materials was essentially invariant with velocity, except that the static coefficient was usually greater than the sliding coefficient. Most such materials usually showed a small decrease in coefficient with increasing temperature. The persistent vibrations resulting from the excess static friction were reduced or eliminated by treating the rubbing surfaces with polar organic compounds which produced a rising friction characteristic.


MRS Advances ◽  
2020 ◽  
Vol 5 (54-55) ◽  
pp. 2753-2762
Author(s):  
Mathew Brownell ◽  
Arun K. Nair

AbstractPolytetrafluoroethylene (PTFE) film is observed to increase surface roughness during annealing. Longer annealing times leads to greater surface roughness. The coefficient of friction of PTFE film is affected by the shape of microscale sized particles on the film surface. In this study, we investigate the coefficient of friction of PTFE films using a coarse-grained molecular dynamics model based on experimental observations. We observe how the variation in PTFE chain length and film density affect the topography of PTFE films. We also investigate how these properties of PTFE, and the indenter radius affect the coefficient of friction observed during surface scratch. We find that short PTFE chain lengths create a dense film with greater particle spacing, but longer chains form a mesh structure which reduces the density and creates overlapping portions of particles in the film. We develop a convolutional neural network to classify PTFE film surface and predict the coefficient of friction of a modeled film based solely on the equilibrated film topography. The accuracy of the network was seen to increase when the density and images of internal fiber orientation were added as input features. These results indicate that the coefficient of friction of PTFE films in part is governed by the internal structure of the film.


A study is made of the frictional behaviour of crystals (diamond, magnesium oxide, sapphire) sliding on themselves in high vacuum (10 -10 torr). The surface films normally present on these crystals are very tenacious but they may be worn away by repeated sliding in the same track. Under these conditions the friction of the clean crystals may increase by a factor of ten so that the coefficient of friction may rise to μ ≈ 1. The frictional rise is limited because of the elastic and brittle behaviour of the contact regions. Under these conditions subsurface deformation and fracture of the crystal occurs and this, combined with the high surface adhesion, causes pronounced wear. Adsorption of a few molecular layers of gas can again reduce the friction to a low value. The results are relevant to the operation of bearings and to the wear of surfaces in space.


2019 ◽  
Vol 41 ◽  
pp. 153-160
Author(s):  
Roque Calvo ◽  
Roberto D’Amato ◽  
Emilio Gómez ◽  
Alessandro Ruggiero

2015 ◽  
Vol 88 (1) ◽  
pp. 163-175 ◽  
Author(s):  
R. Mohan ◽  
S. Raja ◽  
G. Saraswathy ◽  
B. N. Das

ABSTRACT Human slip on smooth surfaces is a common accident, even though the footwear soling materials are designed with cleats and treads to provide more friction with the floor. About 20% of footwear is made with thermoplastic rubber (TPR; styrene-butadiene-styrene) soles. The slip resistance property under wet-flooring conditions of this kind of sole is poor because of the nonionic nature of the polymer. Chemical surface modification can be exploited to improve the slip-resistance property of TPR soles. The surface is chemically modified with trichloroisocyanuric acid in a methyl ethyl ketone medium (TCI/MEK; at 1, 2, and 3%) to introduce chlorinated and oxidized moieties to the rubber surface. The extent of surface modification produced in TPR with this change can be tested using attenuated total reflectance–Fourier transform infrared spectroscopy, scanning electron microscopy, and contact angle and surface roughness measurements. The improvement in slip resistance can be evaluated by measuring the coefficient of friction using a dynamic slip-resistance tester. The extent of the change in the functional physical properties, such as surface roughness, contact angle, work adhesion, in slip resistance can be improved by optimizing the concentration of trichloroisocyanuric acid. Physicomechanical properties of unmodified and modified soles that are essential for wear performance can be tested and compared. Quantitative changes on the surface of modified rubber soles increases surface roughness, reduces contact angles, and increases work energy, so there is a considerable increase in the coefficient of friction, especially under wet floor conditions. The chemical surface treatment tends to reduce the bulk mechanical properties, such as tensile strength, elongation at break, and abrasion resistance, because cyanuric acid attacks the sole. The coefficient of friction produces a positive trend at 1 and 2% TCI/MEK treatments, but the trend is negative at a 3% concentration. The optimum surface treatment level for surface modification to enhance the slip resistance of TPR is 2% TCI/MEK.


1970 ◽  
Vol 92 (2) ◽  
pp. 264-272 ◽  
Author(s):  
T. Tsukizoe ◽  
T. Hisakado

A study was made of surface roughness effects on dry friction between two metals, assuming that the asperities are cones of the slopes which depend on the surface roughness. The theoretical explanations were offered for coefficients of friction of the hard cones and spheres ploughing along the soft metal surface. A comparison of calculated values based on these with experimental data shows good agreement. Moreover, theoretical discussion was carried out of surface roughness effects on dry friction between two metal surfaces on the basis of the analyses of the frictional mechanism for a hard slider on the metal surface. The theoretical estimation of the coefficient of friction between two metal surfaces can be carried out by using the relations between the surface roughness and the slopes of the asperities, and the coefficient of friction due to the adhesion at the interface. The experiments also showed that when two metal surfaces are first loaded normally and then subjected to gradually increasing tangential forces, real area of contact between them increases and the maximum tangential microslip of them increases with the increase of the surface roughness.


2013 ◽  
Vol 10 (80) ◽  
pp. 20120467 ◽  
Author(s):  
Michael J. Adams ◽  
Simon A. Johnson ◽  
Philippe Lefèvre ◽  
Vincent Lévesque ◽  
Vincent Hayward ◽  
...  

Many aspects of both grip function and tactile perception depend on complex frictional interactions occurring in the contact zone of the finger pad, which is the subject of the current review. While it is well established that friction plays a crucial role in grip function, its exact contribution for discriminatory touch involving the sliding of a finger pad is more elusive. For texture discrimination, it is clear that vibrotaction plays an important role in the discriminatory mechanisms. Among other factors, friction impacts the nature of the vibrations generated by the relative movement of the fingertip skin against a probed object. Friction also has a major influence on the perceived tactile pleasantness of a surface. The contact mechanics of a finger pad is governed by the fingerprint ridges and the sweat that is exuded from pores located on these ridges. Counterintuitively, the coefficient of friction can increase by an order of magnitude in a period of tens of seconds when in contact with an impermeably smooth surface, such as glass. In contrast, the value will decrease for a porous surface, such as paper. The increase in friction is attributed to an occlusion mechanism and can be described by first-order kinetics. Surprisingly, the sensitivity of the coefficient of friction to the normal load and sliding velocity is comparatively of second order, yet these dependencies provide the main basis of theoretical models which, to-date, largely ignore the time evolution of the frictional dynamics. One well-known effect on taction is the possibility of inducing stick–slip if the friction decreases with increasing sliding velocity. Moreover, the initial slip of a finger pad occurs by the propagation of an annulus of failure from the perimeter of the contact zone and this phenomenon could be important in tactile perception and grip function.


Author(s):  
Dinesh G. Bansal ◽  
Jeffrey L. Streator

An experiment is conducted to investigate the role of surface roughness on the coefficient of friction and contact resistance of sliding electrical contacts. A hemispherical pin is sliding along both smooth and rough 2-meter rail surface. Tests are performed at both low and moderate sliding speed and for a range of electrical current densities, ranging from 0 to about 12 GA/m2. It was found that surface roughness had a significant influence on the coefficient of friction, with the smoother surfaces exhibiting higher coefficients of friction. Contact resistance, on the other hand, did not show as strong an effect of surface roughness, except for a few parameter combinations. At the higher current densities studied (>10 GA/m2), it was found that the contact resistance values tended to be on the order of 1 mΩ, independent of load, speed and roughness. This convergence may be due to presence of liquid metal film at the interface, which established ideal electrical contact.


1989 ◽  
Vol 111 (2) ◽  
pp. 386-390 ◽  
Author(s):  
Yufeng Li ◽  
Ali Seireg

This paper deals with the development of a dimensionless empirical formula for calculating the coefficient of friction in sliding-rolling steel on steel contacts under different operating conditions in the thermal regime. The effect of lubrication, surface roughness, and surface coating on friction are considered. The formula shows excellent correlation with the experimental tests conducted by many investigators and provides a unified relationship for all the published data.


1988 ◽  
Vol 140 ◽  
Author(s):  
Jeffrey L. Spodnik ◽  
James J. Wert

AbstractThe effect of surface finish on the unlubricated sliding wear behavior of a 94% A12O3 ceramic material has been investigated using a reciprocatingright cylinder-on-flat tribometer. The surface finishes evaluated were produced using a combinationof SiC and diamond abrasive particles.Profilometry was employed to characterize surface topography and x-ray diffraction was used to determine the residual stress associated with each finishing process.The coefficients of friction and controlling wear mechanisms varied dramatically as the maximum asperity height was altered by different finishing techniques. Below a peak profile of 0.25 μm, the coefficient of friction varied between 0.60 and 0.75 due to preferential shearing of the siliceous binder phase which segregated at surfacial pores and grain boundaries. Binder adhesion in the sliding contact produced stick-slip frictional behavior. Surfaces with asperity heights in excess of 10 μin exhibited intergranularfracture or grain “pluck-out”. These surfaces contained minimal real areas of contact and yielded friction coefficients of 0.30 - 0.35. Removed alumina grains actedas hard abrasives in the contact zone and enhanced transgranular fracture by a lateral cracking mechanism. Evidence of crack propagation as a result of Mode II and Mode III shearloading was discovered at subsurface pore sites. The influences of microindentation hardness and fracture toughness are discussed in terms of their relative importances on the observed wear behavior.


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