Subcooled Boiling Flow Heat Transfer From Plain and Enhanced Surfaces in Automotive Applications

2008 ◽  
Vol 130 (1) ◽  
Author(s):  
Franz Ramstorfer ◽  
Helfried Steiner ◽  
Günter Brenn ◽  
Claudius Kormann ◽  
Franz Rammer

The requirement for the highest possible heat transfer rates in compact, efficient cooling systems can often only be met by providing for a transition to subcooled boiling flow in strongly heated wall regions. The significantly higher heat transfer rates achievable with boiling can help keep the temperatures of the structure on an acceptable level. It has been shown in many experimental studies that special surface finish or porous coatings on the heated surfaces can intensify the nucleate boiling process markedly. Most of those experiments were carried out with water or refrigerants. The present work investigates the potential of this method to enhance the subcooled boiling heat transfer in automotive cooling systems using a mixture of ethylene-glycol and de-ionized water as the coolant. Subcooled boiling flow experiments were carried out in a vertical test channel considering two different types of coated surfaces and one uncoated surface as a reference. The experimental results of the present work clearly demonstrate that the concept of enhancing boiling by modifying the microstructure of the heated surface can be successfully applied to automotive cooling systems. The observed increase in the heat transfer rates differ markedly for the two considered porous coatings, though. Based on the experimental data, a heat transfer model for subcooled boiling flow using a power-additive superposition approach is proposed. The model assumes the total wall heat flux as a nonlinear combination of a convective and a nucleate boiling contribution, both obtained from well-established semiempirical correlations. The wall heat fluxes predicted by the proposed model are in very good agreement with the experimental data for all considered flow conditions and surface types.

2005 ◽  
Vol 48 (19-20) ◽  
pp. 4161-4173 ◽  
Author(s):  
Helfried Steiner ◽  
Alexander Kobor ◽  
Ludwig Gebhard

Author(s):  
Adrian Tentner ◽  
Prasad Vegendla ◽  
Ananias Tomboulides ◽  
Aleks Obabko ◽  
Elia Merzari ◽  
...  

The paper focuses on the extension of the NEK-2P Wall Heat Transfer model, which was initially developed for the analysis of Critical Heat Flux (CHF) under Dryout (DO) conditions to the simulation of CHF under Departure from Nucleate Boiling (DNB) conditions. The paper presents results of recent NEK-2P analyses of several CHF experiments including both DO and DNB conditions. The CHF experiments analyzed have measured the axial distribution of wall temperatures in two-phase boiling flow in a vertical channel with a heated wall. The axial distribution of the calculated wall temperatures is compared with the corresponding experimental data. Reasonably good agreement with measured data is obtained in predicting the CHF location and post CHF wall temperature magnitudes illustrating the ability of the NEK-2P code and Extended Boiling Framework (EBF) models to simulate the CHF phenomena for a wide range of thermal-hydraulic conditions.


2020 ◽  
pp. 339-339
Author(s):  
Qi Jing ◽  
QingGuo Luo

Subcooled boiling is the most effective form of heat exchange in the water jacket of the cylinder head. Chen's model is the most widely used correlation for predicting boiling heat transfer, but the selection of the correlation for the nucleate boiling is controversial. The work of this paper is to simulate the heat transfer process in the water jacket of the cylinder head with a horizontal rectangular channel that is heated on one side. Using the coolant flow velocity, inlet temperature and system pressure as variables, the heat flux and heat transfer coefficient were obtained. The results show that the increase of the coolant flow velocity can effectively promote the convection heat transfer, and the change of inlet temperature and system pressure will affect the occurrence of nucleate boiling. However, the Chen?s model predictions doesn?t fit well with the experimental data. Four nucleate boiling correlations were selected to replace Chen's model nucleate boiling correlation. The correlation proposed by Pioro coincides best with the experimental data. The mean error after correction is 18.2%.


Author(s):  
I. D. R. Grant ◽  
T. D. Patten ◽  
G. M. H. Carrie

It is known that the onset of nucleate boiling at a solid surface is related to the dimensions of cavities on the surface. In this paper it is proposed that a commercial surface be characterized by a normal distribution of cavity sizes, and on this basis a theory is developed for the prediction of heat transfer characteristics in the weak nucleate boiling regime. The theory is developed simultaneously with the presentation of the results of experiments carried out on pool boiling of water from a heating surface bearing cavities of equivalent radii from 50 to 550 μin. Discrepancies between experiment and theory are discussed. Experimental data on the influence of pressure (range, atmospheric to 750 lb/in2 (abs.)) and subcooling (range 0–12 degF) on the overall heat transfer rates are also presented.


2021 ◽  
pp. 014459872199800
Author(s):  
Xiaolong Wang ◽  
Wenke Zhang ◽  
Qingqing Li ◽  
Zhenqiang Wei ◽  
Wenjun Lei ◽  
...  

Radiant floor cooling systems are increasingly used in practice. The temperature distribution on the floor surface and inside the floor structure, especially the minimum and average temperature of floor surface, determines the thermal performance of radiant floor systems. A good temperature distribution of the floor structure is very important to prevent occupant discomfort and avoid possible condensation in summer cooling. In this study, based on the heat transfer model of the single-layer homogeneous floor structure when there is no internal heat radiation in the room, this paper proposes a heat transfer model of single-layer floor radiant cooling systems when the room has internal heat radiation. Using separation variable methods, an analytical solution was developed to estimate temperature distribution of typical radiant floor cooling systems with internal heat radiation, which can be used to calculate the minimum temperature and the average temperature of typical composite floor structure. The analytical solution was validated by experiments. The values of the measured experiments are in a good agreement with the calculations. The absolute error between the calculated and the measured floor surface temperatures was within 0.45°C. The maximum relative error was within 2.31%. Prove that this model can be accepted. The proposed method can be utilized to calculate the cooling capacity of a typical multi-layer composite floor and will be developed in the future study for design of a typical radiant floor cooling system.


2005 ◽  
Vol 128 (4) ◽  
pp. 412-418 ◽  
Author(s):  
Zhipeng Duan ◽  
Y. S. Muzychka

Impingement cooling of plate fin heat sinks is examined. Experimental measurements of thermal performance were performed with four heat sinks of various impingement inlet widths, fin spacings, fin heights, and airflow velocities. The percent uncertainty in the measured thermal resistance was a maximum of 2.6% in the validation tests. Using a simple thermal resistance model based on developing laminar flow in rectangular channels, the actual mean heat transfer coefficients are obtained in order to develop a simple heat transfer model for the impingement plate fin heat sink system. The experimental results are combined into a dimensionless correlation for channel average Nusselt number Nu∼f(L*,Pr). We use a dimensionless thermal developing flow length, L*=(L∕2)∕(DhRePr), as the independent parameter. Results show that Nu∼1∕L*, similar to developing flow in parallel channels. The heat transfer model covers the practical operating range of most heat sinks, 0.01<L*<0.18. The accuracy of the heat transfer model was found to be within 11% of the experimental data taken on four heat sinks and other experimental data from the published literature at channel Reynolds numbers less than 1200. The proposed heat transfer model may be used to predict the thermal performance of impingement air cooled plate fin heat sinks for design purposes.


Author(s):  
Lu Zhang ◽  
David M. Christopher

Bubbles have been observed moving along heated wires during subcooled nucleate boiling as they are driven by Marangoni convection around the bubbles. This paper presents more detailed observations of the vapor bubble interactions and moving bubble behavior during subcooled nucleate boiling on a heated microwire. The experimental results show that moving bubbles coalesce or rebound from other bubbles and that bubbles hop on the wire. These observations show how bubble interactions significantly affect nucleate boiling heat transfer rates and how Marangoni flow plays an important role in microscale nucleate boiling heat transfer mechanisms.


1997 ◽  
Vol 119 (4) ◽  
pp. 767-775 ◽  
Author(s):  
S. H. Najibi ◽  
H. Mu¨ller-Steinhagen ◽  
M. Jamialahmadi

Scale deposition on the heat transfer surfaces from water containing dissolved salts considerably reduces fuel economy and performance of the heat transfer equipment. In general, this problem is more serious during nucleate boiling due to the mechanisms of bubble formation and detachment. In this study, a large number of experiments were performed to determine the effect of fluid velocity, initial surface temperature, and bulk concentration on the rate of calcium carbonate deposition on heat transfer surfaces during subcooled flow boiling. A physically sound prediction model for the deposition process under these operating conditions has been developed which predicts the experimental data with good accuracy. Two previously published models are also discussed and used to predict the experimental data.


1984 ◽  
Vol 106 (1) ◽  
pp. 106-111 ◽  
Author(s):  
D. Dietz

The thermal performance of an air-heated/cooled, phase-change, heat stoage module was tested and evaluated. The module (rated at 38.7 kWh) consist of 130 vertically oriented tubes filled with 729 kg (1607 lb) of calcium chloride hexahydrate and enclosed in a rectangular box. Heat transfer rates measured during charging and discharging decreased with time as a result of decreasing effective heat transfer area and increasing thermal resistance of the phase-change material. These two dominant effects are included in a proposed mathematical model that predicted the experimental data.


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