Influence of piston surface treatment on piston assembly friction in an eco-mileage vehicle engine

This study investigated the effect on piston assembly friction after treating piston surfaces with a fine particle bombarding process, using a friction measurement apparatus with a floating cylinder liner, similar to an eco-mileage vehicle engine. Friction was measured in four conditions: (1) no treatment (standard piston in a commercially-available engine), (2) micro dimple treatment (45 μm ceramic particles were air-blasted onto the piston surface), (3) molybdenum disulfide (MoS2) shot treatment (1 μm MoS2 particles were air-blasted onto the piston surface), and (4) combination of the previous two micro dimple and MoS2 shot treatments (first 45 μm ceramic particles and then 1 μm MoS2 were air-blasted onto the piston surface). Results indicated that friction decreased in the following order: no treatment > micro dimple treatment > MoS2 shot treatment > combination of micro dimple and MoS2 shot treatments.

Method for calculating the sliding bearing of a piston engine and compressor

A one-dimensional model for calculating the sliding bearing of a piston engine and compressor is proposed. The results of approximation of the graphs by analytical dependences of the relative eccentricity on the bearing load coefficient for different values of the ratio of the working length of the bearing to the diameter of the crankshaft journal are presented in the form of exponential functions. Keywords: sliding bearing, heat balance, piston compressor, piston engine, friction [email protected]; [email protected]; [email protected]

Numerical simulation of dynamic processes in transmission of vehicle

The article considers the issues of digital modeling of dynamic processes in the transmissions of vehicles. The purpose of this research was to develop an algorithm for numerical mathematical modeling of dynamic processes in the transmissions of transport vehicles using modern digital software packages. The method includes a systematic approach to the study of dynamic processes during switching, based on modeling the operation of the gearbox together with the internal com-bustion engine (taking into account its dynamic, speed and load characteristics). The order of appli-cation of the MATLab – Simulink, Simscape software for numerical simulation of dynamic pro-cesses is considered. Using the fundamental blocks of these applications, models of physical com-ponents are created: the internal combustion engine, friction clutches, gearboxes, elastic shafts, damping devices, and tractor power transmission control systems. A digital model of the tractor transmission is created, its design scheme is given, and the initial characteristics are set. It was used to simulate dynamic processes in the tractor gearbox. The main attention in this paper is paid to the application of the proposed method for calculating the dynamic processes in the gearbox during gear changes under load with forward and reverse switching, including the simultaneous use of several friction clutches.

Systematic Investigation of a Large Two-Stroke Engine Crankshaft Dynamics Model

The crankshaft dynamics model is of vital importance to a multitude of aspects on engine diagnostics; however, systematic investigations of such models performance (especially for large two-stroke diesel engines that are widely used in the power generation and shipping industries) have not been reported in the literature. This study aims to cover this gap by systematically investigating the parameters that affect the performance of a two-stroke diesel engine crankshaft dynamics model, such as the numerical scheme as well as the engine components inertia and friction. Specifically, the following alternatives are analysed: (a) two optimal performing numerical schemes, in particular, a stiff ordinary differential equations (ODE) solver and a fast solver based on a piecewise Linear Time-Invariant (LTI) scheme method, (b) the linear and the non-linear inertia-speed approaches, and (c) three engine friction submodels of varying complexity. All the potential combinations of the alternatives are investigated, and the crankshaft dynamics model performance is evaluated by employing Key Performance Indicators (KPIs), which consider the results accuracy compared to the measured data, the computational time, and the energy balance error. The results demonstrate that the best performing combination includes the stiff ODE solver, the constant inertia-speed approach and the most simplistic engine friction submodel. However, the LTI numerical scheme is recommended for applications that require fast response due to the significant savings in computational time with an acceptable compromise in the model results accuracy.

Synergy of Tribological Processes in Designing Combustion Engine Crankshaft Bearings

The results presented in this study present the possibilities of achieving a reduction in operational risk, friction losses, and energy costs for the engine friction and lubrication as a result of optimizing selected crankshaft bearing design parameters. The method suggested in the study is different from the known method of searching for optimal parameters throughout defined quality criteria with other parameters changing within the tolerance field (with consideration of dimension changes during work). Using the simulation model, the operation of bearings has been analyzed in starting conditions.

How much mixed/boundary friction is there in an engine — and where is it?

Automotive engines are believed to operate predominantly in the hydrodynamic regime, as evidenced by the (1) the successful strategy of reducing lubricant viscosity to reduce engine friction and improve vehicle fuel consumption, and (2) for most engine operating conditions, direct measurements of engine friction (either motored or fired) find that engine friction increases with increasing engine speed. However, certain components in an engine are known to operate mainly in the mixed/boundary lubrication (e.g. the valve train) and other components (such as the piston rings) operate in the mixed/boundary regime for a portion of the time. In order to quantify the amount of mixed/boundary lubrication in an engine, and in the individual components of the engine, motored and fired friction tests have been carried out for a range of lubricants (of differing viscosity grade, and with/without friction modifier additives). A full discussion of the implications of this work, which includes the impact of fuel dilution and “running-in” is included with insights given into how the work reported here guides the development of future fuel-efficient engine lubricants.