Synergy of Tribological Processes in Designing Combustion Engine Crankshaft Bearings

2020 ◽  
Vol 142 (4) ◽  
Author(s):  
Oleksandr Vrublevskyi ◽  
Oleksandr Grytsyuk ◽  
Jerzy Napiorkowski

Abstract The results presented in this study present the possibilities of achieving a reduction in operational risk, friction losses, and energy costs for the engine friction and lubrication as a result of optimizing selected crankshaft bearing design parameters. The method suggested in the study is different from the known method of searching for optimal parameters throughout defined quality criteria with other parameters changing within the tolerance field (with consideration of dimension changes during work). Using the simulation model, the operation of bearings has been analyzed in starting conditions.

2019 ◽  
Vol 1 (3) ◽  
pp. 1-10
Author(s):  
Mikhail M. Konstantinov ◽  
Ivan N. Glushkov ◽  
Sergey S. Pashinin ◽  
Igor I. Ognev ◽  
Tatyana V. Bedych

In this paper we consider the structural and technological process of the combine used in the process of separate harvesting of grain crops, as well as a number of its parameters. Among the main units of the combine, we allocate a conveyor and devices for removing beveled stems from under the wheels of the vehicle. The principle of operation of the conveyor at different phases of the Reaper and especially the removal of cut stems from under the wheels of the vehicle during operation of the Reaper. The results of theoretical studies on the establishment of the optimal design of the parameters of the belt conveyor are presented, the ranges of their optimal values are considered and determined. Studies on the establishment of optimal parameters of the screw divider in the Reaper, which is the main component of the device for removal of beveled stems, are presented. Taking into account the optimal design and mode of operation of the screw divider, the correct work is provided to remove the cut stems from under the wheels of the harvester.


Author(s):  
P. M. Cann ◽  
A. A. Lubrecht

This paper has examined the influence of bearing design and operation in controlling lubricant supply to the contact zone. Grease lubricated contacts are liable to starvation and as a result the film thickness is reduced, this can result in surface damage or premature bearing failure. It is of obvious importance to know when starvation occurs and the effect of grease type, bearing design and operation on lubrication replenishment. The aim therefore is to develop a starvation parameter capable of predicting the operating limits for a particular bearing/grease system. A number of bearing design parameters are examined in the paper, these include cage design, ball spin and bearing size. Ball spin and cage effects can be efficient mechanisms for maintaining the lubricant supply to the track. Increased bearing size, line contact geometries and high load result in reduced lubricant replenishment of the contact. Using this analysis it will be possible to establish operating limits for families of bearings.


2018 ◽  
Vol 70 (4) ◽  
pp. 789-804 ◽  
Author(s):  
M.M. Shahin ◽  
Mohammad Asaduzzaman Chowdhury ◽  
Md. Arefin Kowser ◽  
Uttam Kumar Debnath ◽  
M.H. Monir

Purpose The purposes of the present study are to ensure higher sustainability of journal bearings under different applied loads and to observe bearing performances such as elastic strain, total deformation and stress formation. Design/methodology/approach A journal bearing test rig was used to determine the effect of the applied load on the bearing friction, film thickness, lubricant film pressure, etc. A steady-state analysis was performed to obtain the bearing performance. Findings An efficient aspect ratio (L/D) range was obtained to increase the durability or the stability of the bearing while the bearing is in the working condition by using SAE 5W-30 oil. The results from the study were compared with previous studies in which different types of oil and water, such as Newtonian fluid (NF), magnetorheological fluid (MRF) and nonmagnetorheological fluid (NMRF), were used as the lubricant. To ensure a preferable aspect ratio range (0.25-0.50), a computational fluid dynamics (CFD) analysis was conducted by ANSYS; the results show a lower elastic strain and deformation within the preferable aspect ratio (0.25-0.50) rather than a higher aspect ratio using the SAE 5W-30 oil. Originality/value It is expected that the findings of this study will contribute to the improvement of the bearing design and the bearing lubricating system.


The article presents an overview of the operation of the battery fuel system with multiple injection, as well as the factors affecting the control accuracy of an internal combustion engine with a battery fuel system. The amount of preliminary fuel supply and the delay between preliminary and subsequent fuel supply by the electrohydraulic nozzle, as well as the tolerances for the design parameters of the electrohydraulic nozzle, are considered as influencing factors. Keywords wave phenomena; repeated injection; battery fuel system; electro hydraulic injector


Author(s):  
Nataliia Fialko ◽  
◽  
Alla Stepanova ◽  
Raisa Navrodskaia ◽  
Svetlana Shevchuk ◽  
...  

The results of optimizing the parameters of the heat recovery system of a boiler plant designed to heat return water are presented. The feasibility of using a technique that combines methods of exergy analysis experimental planning theory and multilevel optimization to optimize plant parameters is analyzed. It is emphasized that the efficiency of heat recovery systems optimized using the above technique is 2-3% higher than the efficiency of systems optimized using other optimization techniques. In addition, the specified method allows to take into account a significant part of the technical losses in the heat recovery system and to optimize a large number of parameters. The main stages of a comprehensive methodology are given. At each stage, the above methods are used to develop mathematical models and obtain dependences of exergy efficiency criteria on the parameters of the heat recovery system. The results of calculating the optimum values of operating and design parameters for the considered heat recovery system of the boiler unit are presented.


Author(s):  
Sayed M. Metwalli ◽  
M. Alaa Radwan ◽  
Abdel Aziz M. Elmeligy

Abstract The convensional procedure of helical torsion spring design is an iterative process because of large number of requirements and relations that are to be attained once at a time. The design parameters are varied at random until the spring design satisfies performance requirements. A CAD of the spring for minimum weight is formulated with and without the variation of the maximum normal stress with the wire diameter. The CAD program solves by employing the method of Lagrange-Multipliers. The optimal parameters, in a closed form are obtained, normalized and plotted. These explicit relations of design variables allow direct evaluation of optimal design objective and hence, an absolute optimum could be achieved. The comparison of optimum results with those previously published, shows a pronounced achievement in the reduction of torsion spring weight.


2018 ◽  
Vol 210 ◽  
pp. 02023
Author(s):  
Jan Skovajsa ◽  
Martin Zálešák

The article deals with the economic evaluation of investment and optimization of the solar water heating system for family houses. From the point of view of solar systems, the optimal solution is based on the specific application of it. The design is dependent on the location of solar thermal collectors and ration between active aperture area and real daytime consumption. Common calculations according to actual standards often give overstated results, which also reflected in the value of the investments. The article presents the research of optimal parameters of the thermal solar system for preparing of domestic hot water. A combination of related standards and software TRNSYS are used to find optimal parameters. Thanks to created and verified simulation models, it is possible to design parameters so as to avoid under-dimensioning or over-dimensioning of the solar system. Energy price is another factor affects the payback period of investments. This is affected by the used energy sources and their combination. For example, buildings that use electricity to heat water or heating have different energy charges than a building that uses natural gas. So, the aim is to find technically and economically efficient solution.


2018 ◽  
Vol 251 ◽  
pp. 03016
Author(s):  
Alexander Marutyan ◽  
Tamazi Kobaliya ◽  
Evgeny Galdin

A new technical solution for re-profiling round tubes into flat-oval ones with a ratio of 1 / 3,064 is presented, which increases their bending strength. The calculation of the optimal parameters of thin-walled sections of the flat-oval shape is given by an approximate method, the correctness of which is confirmed by testing from the standard profiles used. This calculation is repeated with respect to thin-walled sections of the oval shape. The whole diagram of changes in the design parameters of flat-oval and oval pipes is presented in the transformation of their cross-sections from vertical configurations to horizontal ones, including the transition through the outline of a circular shape. The comparative analysis of optimized cross sections of flat oval, oval and round tubes is carried out taking into account the elastic and elastic-plastic deformations of the structural material, where the length of the midline of the thin-walled section is taken as the dividing line between these deformations. The choice is substantiated in favour of flat-oval profile pipes due to their simpler shape including faces of constant curvature (flat and semi-circular), relatively low cost, lower height, greater compactness, higher resistance moment.


1975 ◽  
Vol 97 (4) ◽  
pp. 408-416 ◽  
Author(s):  
J. K. Hedrick ◽  
R. J. Ravera ◽  
J. R. Anderes

In this paper the ride quality of a vehicle traversing an elevated guideway is related directly to guideway construction tolerances and design parameters. Moreover, the construction tolerances are modeled in terms familiar to a guideway contractor. The tolerances modeled for an elevated, two-span semicontinuous, concrete guideway are: surface finish, camber deviations, pier survey errors, and pier settlement. The major design parameters relating to live-load deflection, stiffness (material and cross-section), and pier spacing are included. A general technique is presented for relating these tolerances to vehicle ride quality by means of a digital computer simulation. Various ride quality criteria are considered, including rms acceleration, acceleration spectral density, acceleration frequency decomposition, and a deterministic state space boundary. Numerical results are presented for a particular vehicle-guideway configuration and as such are valid only for the system considered. It is shown that for this system, equivalent ride quality can be maintained while adjusting the various construction tolerances. This trade-off capability allows the contractor to choose the least costly combination of tolerance parameters.


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