Effects of Actual Marine Atmospheric Pre-Corrosion and Pre-Fatigue on the Fatigue Property of 7085 Aluminum Alloy

Effects of actual marine atmospheric precorrosion and prefatigue on the fatigue property of 7085-T7452 aluminum alloy were investigated by using the methods of marine atmospheric outdoor exposure tests and constant amplitude axial fatigue tests. Marine atmospheric corrosion morphologies, fatigue life, and fatigue fractography were analyzed. After three months of outdoor exposure, both pitting corrosion and intergranular corrosion (IGC) occurred, while the latter was the dominant marine atmospheric corrosion mode. Marine atmospheric precorrosion could result in a dramatical decrease in the fatigue life of the as-received 7085-T7452 aluminum alloy, while selective prefatigue can improve the total fatigue life of the precorroded specimen. The mechanism of the actual marine atmospheric corrosion and its effects on the fatigue life of the 7085-T7452 aluminum alloy were also discussed.

Effect of Oxygen Concentration in Static Pb-Bi Eutectic on Corrosion Mode of Aluminum-Alloyed Austenitic Steels at 550 °C for 1000 h

Corrosion behavior of Fe-18Ni-12Cr-2.30Al and Fe-18Ni-12Cr-2.90Al-Nb-C austenitic steels was investigated in static Pb-Bi eutectic at 550 °C for 1000 h depending on the concentration of dissolved oxygen in the liquid metal. In the concentration range from 1012 to 108 mass % O, both steels underwent corrosion via dissolution resulted in the formation of spongy ferrite layer depleted in Ni and Cr and penetrated by Pb and Bi. In Pb-Bi with 106 mass % O, Fe-18Ni-12Cr-2.90Al-Nb-C steel oxidizes with formation of very thin (≤ 1 μm) Cr/Al oxide film while Fe-18Ni-12Cr-2.30Al steel shows mixed corrosion behavior represented by more intensive oxidation and dissolution. The features of corrosion response are discussed depending on the composition of steels and concentration of dissolved oxygen in the Pb-Bi eutectic.

Inhibiting Corrosion of Mg Alloy AZ31B-H24 Sheet Metal with Lithium Carbonate

The objective of this work was to determine the effectiveness of dissolved Li2CO3 as a corrosion inhibitor for AZ31B-H24 sheet metal when immersed in NaCl (aq) at ambient temperature. Corrosion rates were determined by gravimetric mass loss and volumetric H2 evolution measurements and the observed inhibition was investigated further using potentiodynamic polarization, scanning vibrating electrode technique and X-ray photoelectron surface analytical measurements. We show that dissolved Li2CO3 significantly inhibits corrosion as it reduces the corrosion rate by a factor of 10. The manner in which inhibition is achieved is rationalized by the role played by the surface film produced during corrosion in inhibiting both the anode (anodic dissolution) and cathode (H2 evolution) kinetics. Inhibition involves the suppression of the filament-like corrosion mode, albeit on the macro-scale, and associated cathodic activation. By process of elimination, we propose that the Li+ cations play a key role in inhibiting the anodic dissolution and associated cathodic activation that is required to drive the filament-like corrosion.

Enhancing the Corrosion Resistance of Al–Cu–Li Alloys through Regulating Precipitation

The influences of aging treatments on microstructures and the corrosion properties of an Al–Cu–Li alloy were investigated through an immersion test in intergranular corrosion (IGC) solutions, a potentiodynamic polarization test, and electrochemical impedance spectra (EIS), combined with scanning and transmission electron microscopy. The results demonstrated that the Al–Cu–Li alloy displayed outstanding comprehensive mechanical properties and IGC resistance after treating with pre-strain deformation and a double aging process (PDA). Both the PDA and pre-strain followed by creep aging (PCA) treatments significantly increased the number densities of T1 and θ’ precipitates in the grain interior. The increase in precipitates in the grain interior greatly reduced the Cu-rich precipitates on the grain boundaries and inhibited the formation of a precipitate-free zone (PFZ). The electrochemical characteristics of the Al–Cu–Li alloy were influenced by the precipitates in the grain interior and grain boundaries. The studied alloy gained high IGC resistance due to the refinement of its microstructure, and the main corrosion mode was intra-granular pitting corrosion; thus, the corrosion diffusion rate was slowed down.

Microstructures, Mechanical Properties, and Corrosion Behavior of As-Cast Mg–2.0Zn–0.5Zr–xGd (wt %) Biodegradable Alloys

The Mg–Zn–Zr–Gd alloys belong to a group of biometallic alloys suitable for bone substitution. While biocompatibility arises from the harmlessness of the metals, the biocorrosion behavior and its origins remain elusive. Here, aiming for the tailored biodegradability, we prepared the Mg–2.0Zn–0.5Zr–xGd (wt %) alloys with different Gd percentages (x = 0, 1, 2, 3, 4, 5), and studied their microstructures and biocorrosion behavior. Results showed that adding a moderate amount of Gd into Mg–2.0Zn–0.5Zr alloys will refine and homogenize α-Mg grains, change the morphology and distribution of (Mg, Zn)3Gd, and lead to enhancement of mechanical properties and anticorrosive performance. At the optimized content of 3.0%, the fishbone-shaped network, ellipsoidal, and rod-like (Mg, Zn)3Gd phase turns up, along with the 14H-type long period stacking ordered (14H-LPSO) structures decorated with nanoscale rod-like (Mg, Zn)3Gd phases. The 14H-LPSO structure only exists when x ≥ 3.0, and its content increases with the Gd content. The Mg–2.0Zn–0.5Zr–3.0Gd alloy possesses a better ultimate tensile strength of 204 ± 3 MPa, yield strength of 155 ± 3 MPa, and elongation of 10.6 ± 0.6%. Corrosion tests verified that the Mg–2.0Zn–0.5Zr–3.0Gd alloy possesses the best corrosion resistance and uniform corrosion mode. The microstructure impacts on the corrosion resistance were also studied.

Influences of H2SO4 and NaCl Concentrations on Stress Corrosion Cracking of AISI 304 Stainless Steel

This paper presents the influence of H2SO4and NaCl concentrations on the corrosion mode of AISI 304 stainless steel in H2SO4-NaCl aqueous solutions. Immersion test was conducted at room temperature using U-bend specimens. The specimens in annealed and sensitized conditions were immersed in aqueous solutions containing H2SO4concentration in the range of 0 to 3.0 kmol/m3with 1.5 kmol/m3interval, and NaCl concentration in the range of 0.5 to 2.0 kmol/m3with 0.5 kmol/m3interval. Results showed that, specimens in sensitized condition have a higher mass loss and higher corrosion rate. In addition, the experimental result also indicates that the two solutes have synergistic effect on corrosion mode of the material that is stress corrosion cracking (SCC) and general corrosion, which occur within a specific range of concentration. SCC region became smaller as the H2SO4and NaCl concentration increased. However, the occurrence of SCC was high when sensitization treatment was subjected to the specimens. The appearance of surface damage and crack morphology were revealed by using scanning electron microscopy (SEM).

Study on the Corrosion Resistance of Slag α-Sialon Ceramics to NaOH and HNO3

The corrosion resistance of slag α-Sialon ceramics, preparedviapressure-less sintering and hot-pressing from slag α-Sialon powder, to NaOH and HNO3was studied in this work. The result shows that slag α-Sialon ceramics have exellent corrosion resistance to NaOH and good resistance to HNO3. The corrosion mechanism and corrosion mode of acid and alkali to slag α-Sialon ceramics was investigated by means of scanning electron microscopy (SEM), and the results indicate that the corrosion of acid and alkali to hot-pressing ceramic is the slow surface corrosion, not only on the crystal grains, but also on the grain boundary phase, while the fast pitting is the dominant corrosion mode for pressure-less ceramic. The corrosion of NaOH solution to ceramics mainly occurred the grain boundary phase, while not only the grain boundary phase, but also crystal phase are corroded by HNO3.