Composites of a Polypropylene Random Copolymer and Date Stone Flour: Crystalline Details and Mechanical Response

Several composites were prepared based on a polypropylene random copolymer (PPR) and different amounts of date stone flour (DSF). This cellulosic fiber was silanized beforehand in order to reduce its hydrophilicity and improve the interfacial adhesion with the polymer. Other composites were also obtained, including a sorbitol derivative as an effective nucleant. Films made from these composites were prepared using two different thermal treatments, involving slow crystallization and rapid cooling from the melt. Scanning electron microscopy was used to evaluate the morphological features and the DSF particle dispersion within the PPR matrix. X-ray diffraction experiments and differential scanning calorimetry tests were employed to assess the crystalline characteristics and for the phase transitions, paying especial attention to the effects of the DSF and nucleating agent on PPR crystallization. An important nucleation ability was found for DSF, and evidently for the sorbitol derivative. The peak crystallization temperature upon cooling was considerably increased by the incorporation of either the nucleant or DSF. Additionally, a much higher proportion of orthorhombic crystals developed in relation to the monoclinic ones. Moreover, the mechanical responses were estimated from the microhardness experiments and significant improvements were found with increasing DSF contents. All of these findings indicate that the use of silanized DSF is a fairly good approach for the preparation of polymeric eco-composites, taking advantage of the widespread availability of this lignocellulosic material, which is otherwise wasted.

Experimental and Virtual Studies in Mechanical Applications of PP-RCT Pipes with Armored Materials

The new generation of newly developed materials, namely the high-crystallinity and high temperature polypropylene random copolymer, called PP-RCT, increases the crystalline capability of polypropylene, which allows pipes produced from this material to operate at higher pressures at elevated temperatures. Pressure tests on pipes made of PP-RCT materials show a resistance over a period of 50 years at 7000C (1580 F) 5 MPa (725 psi) compared with 3.2 MPa (464 psi) for standard materials PPR. By reinforcing PP-RCT with aluminum, glass and basalt composite results in a more resistant structure. As a result of the traction tests, it was found that in all three samples the tensile strength exceeds the manufacturer s limit (10 - 12.7 MPa), the values obtained being: st1 = 8 MPa - sample no. 1; st2 = 13 MPa - sample no. 2; st1 = 11 MPa - sample no. 3. The fiber glass insert is less resistant, the best variant being the basal insect sample (st2 = 13 MPa). Elongation at break for specimen no. 3 was recorded at 0.027 mm / mm. Tests on these material combinations were performed for stretching and flexing requests and compared to 3D created virtual models. Simulations of internal pressure behavior were also performed for different material configurations and the results were compared with the experimental data and the data supplied by the manufacturers.