Anticorrosive paint with a modified zeolite as functional pigment for SAE 1010 steel protection

Purpose This paper aims to formulate and prepare a series of alkyd paints with new anticorrosive pigments, eco-friendly to the environment, based on a natural zeolitic rock modified by ion exchange to incorporate passivating cations. Design/methodology/approach The electrochemical characterization of the painted steel was carried out by conductivity measurements, linear polarization tests, measurements of the corrosion potential and electrochemical noise measurements. Besides, accelerated tests in standard environmental chambers were also carried out. Findings The results show that clinoptilolite–mordenite-based pigments incorporated in the paint provide acceptable anticorrosive properties, taking into account their low environmental impact and the use of a natural resource of low cost. The inhibitory efficiency of ZLa is higher than 80% and of ZPr is close to 70%. The electrochemical assays of the coated panels with the alkyd paints ZLa and ZPr shows similar behavior. Research limitations/implications In this work, good results were obtained with an alkyd resin, but other resins could be tested. Paints could also be formulated with modified zeolites as a complement to others traditional anticorrosive pigments. Practical implications These paints could be used for the protection of metal structures in low corrosive environments. Originality/value There are not many published works using zeolites as anticorrosive pigments.

Complex oxides – non-toxic pigments for anticorrosive coatings

Purpose The purpose of this paper is to search for toxic anticorrosive pigments’ substitute in protective coatings is one of the important tasks that the specialists in the field of steel corrosion face. Design/methodology/approach One of the ways to solve the problem of metal corrosion is to use complex oxides as pigments, which are characterized as low-toxic compounds and possess the ability to inhibit corrosion. Findings In the production of ferrites, it is possible to use production waste as raw material, and that makes it possible to reduce the price of the resulting product and solve environmental problems simultaneously. Originality/value Permanent growth of world production is accompanied by the increasing environment corrosiveness, associated with the intensification of air, water basin and soil pollution by industrial waste. This, as well as the continuously increasing operated metal stock, has recently made the tendency of metals’ total loss from corrosion steadily increasing. All of this points to the importance of studying corrosion processes and the systematic and effective fight against metal corrosion.

The Influence of Glass Flake and Micaceous Iron Oxide on Electrochemical Corrosion Performance of Waterborne Silicate Coatings in 3.5% NaCl Solution

Waterborne silicate composite coatings were prepared to replace existing solvent-based coatings for ships. A series of complex coatings were prepared by adding anticorrosive pigments to the silicate resin. Adhesion, pencil hardness, and impact resistance were investigated, and corrosion performance in 3.5% NaCl solution was measured by electrochemical impedance spectroscopy (EIS). The results show that adhesion and impact resistance are high, and that pencil hardness can reach 4H. The curing mechanism for the coatings were investigated by Fourier-transform infrared spectroscopy (FTIR) and X-ray diffraction (XRD). The mechanism of curing reaction in the studied waterborne silicate paint was found to be different from that reported in the literature. When the coatings were immersed in 3.5% NaCl solution for 8 h, there is only one time constant in the Bode plot, and coating capacitance (Qc) gradually increases while coating resistance (Rc) gradually decreases. Glass flake composite coatings have better corrosion resistance by comprehensive comparison of Qc and Rc.

The anticorrosive performance of cost saving zeolites

Purpose In recent years, zeolites have been highlighted as a new component in many industrial applications owing to their unique properties. The purpose of this study is to apply three prepared types of zeolites Na-X, Na-Y and hydroxysodalite (Na-HS) in anticorrosive paint formulations to be evaluated as a partial replacement to zinc phosphate in anticorrosive paint formulations to protect carbon steel. Design/methodology/approach The three types of zeolites were characterized using different instrumental analysis such as X-ray diffraction, scanning electron microscopy and X-ray fluorescence. Evaluation of zeolites was done using American society for material and testing. Then, they were incorporated in paint formulations based on medium oil-modified soya-bean dehydrated castor oil alkyd resin in the presence and absence of zinc phosphate. Their corrosion behavior was estimated using both immersion test and electrochemical impedance measurements in 3.5% NaCl. Findings Generally, the prepared zeolites exhibited good corrosion protection performance, but in presence of zinc phosphate the performance was better. This proves that, zeolites by themselves can resist corrosion but not efficiently, while in presence of zinc phosphate and owing to a synergistic effect between them, the performance was better. This opens the way to partial replacement of zinc phosphate with another safer and cheaper ingredient, which is zeolite. Practical implications The three zeolites can be applied in many industries besides the paint industry, such as reinforcing filler in rubber, plastics and ceramic composites, also can be applied in paper filling, paper coatings and electrical insulation. Originality/value The three zeolites are environmentally friendly materials that can partially replace other expensive anticorrosive pigments (e.g. zinc phosphate).

Anticorrosive and physicochemical properties of modified phosphate pigments

Many studies have been carried out in the direction of improvement of the effectiveness of commonly utilized phosphate corrosion inhibitors. For this purpose various types of modifications are realized, e.g. introduction of different cations to the pigment composition or replacement of phosphate anions with others. In the presented work, anticorrosive pigments containing calcium hydrogen phosphate, and/or calcium hydroxyphosphate, and calcium molybdate were obtained. The phase and chemical composition and the oil absorption number of those materials were determined. The anticorrosive properties were investigated by an electrochemical noise method. The obtained results were compared with previously published studies concerning pigments containing (NH4)3Al2(PO4)3 and/or AlPO4, and CaMoO4. It was found that the pigment containing only calcium molybdate(VI) is not an effective corrosion inhibitor. However, the pigments comprising a mixture of CaHPO4 and CaMoO4 exhibited good anticorrosive properties and they were characterized by higher effectiveness in the corrosion protection than compared materials.

Performance of coatings containing treated silica fume in the corrosion protection of reinforced concrete

Purpose This study aims to apply novel anticorrosive pigments containing silica fume-phosphates (Si-Ph), which were prepared using core-shell technique by covering 80-90 per cent silica fume (core) with 10-20 per cent phosphates (shell) previously, to play dual functions simultaneously as anticorrosive pigments in coating formulations and as an anticorrosive admixture in concrete even if it is not present in the concrete itself. Two comparisons were held out to show the results of coatings on rebars containing core-shell pigments in concrete, and concrete admixtured with silica fume can perform a dual function as anticorrosive pigment and concrete admixture. The evaluation of corrosion protection efficiency of coatings containing core-shell pigments and those containing phosphates was performed. Design/methodology/approach Simple chemical techniques were used to prepare core-shell pigments, and their characterization was carried out in a previous work. These pigments were incorporated in solvent-based paint formulations based on epoxy resin. Different electrochemical techniques such as open-circuit potential and electrochemical impedance spectroscopy were used to evaluate the anticorrosive efficiency of the new pigments. Findings The electrochemical measurements showed that concrete containing coated rebars with core-shell pigments exhibited almost similar results to that of concrete admixtured with silica fume. Also, the anticorrosive performance of coatings containing Si-Ph pigments offered protection efficiency almost similar to that of phosphates, proving that these new pigments can perform both roles as anticorrosive pigment and concrete admixture. Originality/value Although the new Si-Ph pigments contain more than 80 per cent waste material, its performance can be compared to original phosphate pigments in the reinforced concrete.