Improvement of Pitting-Corrosion Resistance of Ultrafine-Grained 7475 Al Alloy by Aging

The effect of aging on the resistance to pitting corrosion of ultrafine-grained 7475 aluminium (Al) alloy processed by hydrostatic extrusion (HE) is studied. Differences in the microstructure were investigated using secondary electron (SEM) and transmission electron microscopy (TEM). Corrosion tests were performed in 0.1 M NaCl, and characterization of corroded surface was performed. The results of this work show that the pitting susceptibility of ultra-fine grained 7475Al is related to the distribution of MgZn2 precipitates. After HE, the formation of An ultrafine-grained microstructure at the grain boundaries of ultrafine grains is observed, while subsequent aging results in the formation of MgZn2 precipitates in the grain interior. Grain refinement increases susceptibility to localized attack, while the subsequent aging improves the overall corrosion resistance and limits the propagation of corrosion attack.

An Inhibitive Effect of Aeration on the Pitting Corrosion of Steels in Ethanolic Environments

This work is aimed at improving the understanding of the localized corrosion of carbon steel in ethanolic solutions. The role of ethanol dehydration, chloride, and oxygen level in the pitting behaviour of carbon steel in ethanolic environments in the presence of supporting electrolytes was investigated. Open Circuit Potential measurement, Cyclic Potentiodynamic Polarization and Potentiostatic testing were conducted on specimens exposed to ethanolic environments prepared from pure dehydrated ethanol to study the pitting behaviour of carbon steel. Corrosion and passivation potentials significantly reduce due to the change in the cathodic reaction and the decrease in passivation kinetics under de-aerated conditions. SEM and EDX examination indicated that no pitting corrosion is observed without chlorides, and chloride significantly destabilizes the surface film resulting in decreases of both corrosion potential and passivation potential. A decrease in the dissolved oxygen in the solution reduces but does not eliminate the pitting susceptibility. Iron oxide is identified as the significant corrosion product at different water and oxygen content. Therefore, ethanol aeration can be a proper method to increase pitting corrosion resistance in ethanolic solutions.

Pitting Corrosion in AA7075 Friction Stir Welds on Minor Additions of Silver

AA7075 is extensively used in aerospace, defense, automotive applications because of its high strength to weight ratio. Issues related to fusion welding and corrosion resistance are key problems associated with these alloys. Friction stir welding is an alternative welding technique that overcomes problems associated with fusion welding. In the present investigation, preliminary studies were done on pitting corrosion behavior of AA7075 friction stir welds by adding silver along the weld joint line. Silver paste was applied along the longitudinal direction of AA7075-T6 rolled plates of 6-mm thickness and cured at 130 °C for 30 seconds. Weld joints were prepared at two different tools rotational speeds, i.e., 750 rpm and 1000 rpm, while keeping other parameters fixed. Welded joints were cut as per the required sizes to study the hardness, microstructure, and pitting corrosion resistance in various regions. It was observed that the hardness was not much affected, but pitting corrosion resistance substantially improved by trace addition of silver. In the stir zone and the thermo-mechanically affected zone, onion ring type marks were observed. Grain refinement in the stirred zone (SZ) was higher at 750 rpm compared to 1000 rpm. The increased hardness in the welds was due to grain refinement. All the observed results were correlated with microstructural features as evidenced by optical microscopy.

Effect of Grain Refinement on the Corrosion Resistance of 316L Stainless Steel

The effect of hydrostatic extrusion (HE) on the microstructure, uniform corrosion, and susceptibility to a localized attack of 316L stainless steel was studied. Both qualitative and quantitative analyses of inclusions before and after HE were carried out. The multiplication of non-metallic inclusions after HE lowered the stability of the passive film over a broad range of pH, while refinement of the matrix had a minor effect on it. The refined materials were prone to metastable pitting, but their pitting corrosion resistance was improved.

Optimizing And Comparative of Polymer-45S5BG and Polymer- HA Coating by Electrophoretic Deposition (EPD)

In this study, two systems of bio-ceramic coating (45S5 bioactive glass and hydroxyapatite) were used in order to compare between them for biomedical applications. Each system consists from two layers of coating done by electrophoretic deposition (EPD) technique on 316L stainless steel material as substrate. Two types of biopolymer were used (Chitosan with Gelatin) as first layer of coating. Taguchi approach with L9 array was used in order to choose the best conditions (concentrations, voltage and time) for coating layers. Each system consists of two layer (biopolymer (first layer) and bioceramic (second layer)) materials. The optimum parameters for first layer of biopolymer was (3g/L concentration, 20 voltage and 3 minute) while optimum parameter for second layer (6g/L concentration, 30 voltage and 1 minute) for two bioceramic group. Zeta potential test were employed to measure suspensions stability. The tape test method was used to evaluate the adhesion between substrate and coating layers, the results show that the percentage of removal area for optimum coating layer (biopolymer, 45S5 BG and HA 8.06%, 10.668%, 6.23% subsequently). XRD inspection was used for identify the phases of coating layers. The Cyclic polarization test was used for evaluation of pitting corrosion resistance, the results show all layers gives good corrosion resistance but 45S5BG gives the best corrosion resistance when compared with HA system.

Wear and Corrosion Behavior of nano carbide dispersed AISI304 Stainless Steel by laser surface processing

In this study, dispersion of tungsten carbide on AISI 304 stainless steel substrate has been carried out by laser melting of the sand blasted substrate using 5 kW continuous wave (CW) Nd-YAG laser (with the beam diameter of 3 mm) with an output power ranging from 1.5 - 2 kW and scan speed varying from 12 to 16 mm/s and simultaneous feeding of premixed WC+Co in the ratio of 1:4 (with a flow rate of 10 mg/s). The microstructure of the composite zone is dendritic or cellular in morphology and consists of nano-tungsten carbide (both WC and W2C) and M23C6 precipitates. There is an enhancement in hardness from 220 VHN of the as-received substrate to 290 - 400 VHN. The wear resistance is improved significantly with a maximum enhancement observed in the sample processed with an applied power of 2 kW and a scan speed of 12 mm/s. The corrosion rate in a 3.56 wt.% NaCl solution is significantly reduced due to laser processing. However, there is a deterioration of pitting corrosion resistance (in terms of shifting of Epit towards active direction) for all the samples, except for the sample processed with an applied power of 2 kW and a scan speed of 12 mm/s.

The Effect of Heat Treatment on Microstructure, Microhardness and Pitting Corrosion of Ti6Al4V Produced by Electron Beam Melting Additive Manufacturing Process

There has been limited studies on corrosion behaviour of post-processed Electron Beam Melted (EBM) Ti6Al4V, given that the factors affecting corrosion resistance of AM Ti6Al4V remain unclear. This paper proposes using heat treatment method to improve the pitting corrosion resistance of EBM Ti6Al4V. Different treatment profiles alter the microstructure of EBM Ti6Al4V. A clear trend is observed between microhardness and α lath width. As-printed EBM Ti6Al4V exhibits an inferior pitting potential, while heat treatment provided a significant improvement in the corrosion resistance. This study finds that the β phase fraction is a better indicator than the α lath width for pitting corrosion resistance. Solution air-cooled & ageing heat treated EBM Ti6Al4V exhibits good mechanical and corrosion properties, and even performs better than commercial cast Ti6Al4V.