Densification of Bamboo: State of the Art

Densification processes are used to improve the mechanical and physical properties of lignocellulose materials by either collapsing the cell cavities or by filling up the pores, consequently reducing the void volume fraction. This paper focuses on an extensive review of bamboo densification process, which is achieved by compressing the material in the direction perpendicular to the fibers using mainly two different techniques: an open system, thermo-mechanical (TM), or a closed system, viscoelastic-thermal-compression (VTC). The main aim of bamboo densification is to decrease its heterogeneity, as well as to improve its mechanical and physical performance. In addition, densification may occur during the manufacturing of bamboo products in which hot-pressing processes are used to mold bamboo panels. There are over 1600 publications about bamboo, concentrated in the recent decade, mainly about engineered materials. Although several papers regarding bamboo and wood densification are available, very few studies have comprehensively investigated the densification process solely through compression of natural bamboo culms. According to the literature, applying a combination of compression of 6–12 MPa at temperatures between 120–170 °C for 8–20 min can produce materials with higher strength in comparison to the mechanical properties of natural bamboo. The majority of research on bamboo densification indicates that the modified material results in improved properties in terms of density, hardness, bending strength, stiffness, and durability. This paper provides a review that consolidates knowledge on the concept of bamboo culm densification, discusses the roles of parameters that control the process, ascertains the best practice, and finally determines gaps in this field of knowledge.

Method of Stabilizing Heavily Spalted Big Leaf Maple as a Decorative Coating Veneer Layer for Engineered Wood Flooring

Spalted wood, wood colored by fungi, has been popular in woodcraft for centuries. Most spalted wood, however, is found in an advanced state of decay and cannot be utilized. This project describes the use of viscoelastic thermal compression (VTC) to investigate the potential increase in spalted woods’ strength and stiffness, with the main objective of converting so-called “punky” wood into the top layer (veneer layer or “coating”) on commercial flooring. Spalted Acer macrophyllum logs were cut into veneers of size 7 mm × 7.8 cm × 25 cm and were then VTC-treated at 150 °C and 50 psi for 11.5 min. Statistical analysis on the mixed linear models showed significant increases for both the density and hardness of spalted wood (p < 0.0001). Density and Brinell hardness increased by 84% and 209%, respectively. FTIR analysis revealed that the wood polymers present in spalted wood were more susceptible to degradation imposed by the heat of the VTC treatment compared to sound wood. Additionally, the color analysis of the wood specimens showed statistically significant changes in color after the VTC treatment (p < 0.0001), which turned the wood surface darker and redder. The use of the VTC technology to transform spalted wood into wood flooring is viable. However, when exposed to moisture, the VTC-treated spalted wood showed a high percentage of set recovery (78%), which was significantly different from the set recovery of the sound wood (71%, p = 0.004). Successful use of VTC-treated spalted wood for flooring will require addressing of the swelling issue, and additional studies are needed to fully characterize the anatomy of VTC-treated spalted wood.