scholarly journals Densification of Bamboo: State of the Art

Materials ◽  
2020 ◽  
Vol 13 (19) ◽  
pp. 4346
Author(s):  
Marzieh Kadivar ◽  
Christian Gauss ◽  
Khosrow Ghavami ◽  
Holmer Savastano

Densification processes are used to improve the mechanical and physical properties of lignocellulose materials by either collapsing the cell cavities or by filling up the pores, consequently reducing the void volume fraction. This paper focuses on an extensive review of bamboo densification process, which is achieved by compressing the material in the direction perpendicular to the fibers using mainly two different techniques: an open system, thermo-mechanical (TM), or a closed system, viscoelastic-thermal-compression (VTC). The main aim of bamboo densification is to decrease its heterogeneity, as well as to improve its mechanical and physical performance. In addition, densification may occur during the manufacturing of bamboo products in which hot-pressing processes are used to mold bamboo panels. There are over 1600 publications about bamboo, concentrated in the recent decade, mainly about engineered materials. Although several papers regarding bamboo and wood densification are available, very few studies have comprehensively investigated the densification process solely through compression of natural bamboo culms. According to the literature, applying a combination of compression of 6–12 MPa at temperatures between 120–170 °C for 8–20 min can produce materials with higher strength in comparison to the mechanical properties of natural bamboo. The majority of research on bamboo densification indicates that the modified material results in improved properties in terms of density, hardness, bending strength, stiffness, and durability. This paper provides a review that consolidates knowledge on the concept of bamboo culm densification, discusses the roles of parameters that control the process, ascertains the best practice, and finally determines gaps in this field of knowledge.

2020 ◽  
Vol 38 (3B) ◽  
pp. 104-114
Author(s):  
Samah M. Hussein

This research has been done by reinforcing the matrix (unsaturated polyester) resin with natural material (date palm fiber (DPF)). The fibers were exposure to alkali treatment before reinforcement. The samples have been prepared by using hand lay-up technique with fiber volume fraction of (10%, 20% and 30%). After preparation of the mechanical and physical properties have been studied such as, compression, flexural, impact strength, thermal conductivity, Dielectric constant and dielectric strength. The polyester composite reinforced with date palm fiber at volume fraction (10% and 20%) has good mechanical properties rather than pure unsaturated polyester material, while the composite reinforced with 30% Vf present poor mechanical properties. Thermal conductivity results indicated insulator composite behavior. The effect of present fiber polar group induces of decreasing in dielectric strength, and increasing dielectric constant. The reinforcement composite 20% Vf showed the best results in mechanical, thermal and electrical properties.


2011 ◽  
Vol 24 (6) ◽  
pp. 777-788 ◽  
Author(s):  
J.Z. Liang

The structure of the interlayer between matrix and inclusions affect directly the mechanical and physical properties of inorganic particulate-filled polymer composites. The interlayer thickness is an important parameter for characterization of the interfacial structure. The effects of the interlayer between the filler particles and matrix on the mechanical properties of polymer composites were analyzed in this article. On the basis of a simplified model of interlayer, an expression for estimating the interlayer thickness ([Formula: see text]) was proposed. In addition, the relationship between the [Formula: see text] and the particle size and its concentration was discussed. The results showed that the calculations of the [Formula: see text] and thickness/particle diameter ratio ([Formula: see text]) increased nonlinearly with an increase of the volume fraction of the inclusions. Moreover, the predictions of [Formula: see text] and the relevant data reported in literature were compared, and good agreement was found between them.


2017 ◽  
Vol 25 (3) ◽  
pp. 229-236 ◽  
Author(s):  
S. Sathish ◽  
K. Kumaresan ◽  
L. Prabhu ◽  
N. Vigneshkumar

The aim of this paper is to study the effect of volume fraction on mechanical and physical properties such as tensile, flexural, impact, interlaminar shear strength, void content and water absorption of flax and bamboo fibers reinforced hybrid epoxy composites. Flax and bamboo fibers reinforced epoxy resin matrix hybrid composites have been fabricated by compression molding techniques. The hybrid composites were fabricated with different volume fraction of fibers. SEM analysis on the hybrid composite materials was performed to analyze the bonding behavior of materials and internal structure of the fractured surfaces. The effect of chemical treatment of flax and bamboo fibers was verified by FTIR analysis. The results showed that the tensile, impact, flexural and ILSS are maximum for 40:0 (flax: bamboo) hybrid composites. The void content decreased for 20:20 (flax:bamboo) composites due to tightly packed flax fiber and more compatibility towards epoxy resin.


Metals ◽  
2020 ◽  
Vol 10 (2) ◽  
pp. 285 ◽  
Author(s):  
Jiangzhuo Ren ◽  
Fengzhang Ren ◽  
Fengjun Li ◽  
Linkai Cui ◽  
Yi Xiong ◽  
...  

Flake (FGI) and spheroidal (SGI) graphite cast irons are often used to produce workpieces, which often need to be machined. Machinability differences under various machining methods are the basis for choosing machining equipment and technology. In this work, FGI and SGI were used to produce tractor front brackets, and the machinability of both materials under turning and drilling processes was compared. The machinability (turning and drilling ability) has been evaluated in terms of machining load, chips shape, surface roughness, and tool temperature. The influence of materials microstructure and thermal conductivity on the machinability was analyzed. In the turning process, the cutting force and its standard deviation of the FGI were larger than the SGI due to the higher volume fraction of pearlite. The surface roughness was similar in both materials. In the drilling process, the even action of the friction and cutting force on the bit turned into similar drilling loads for both materials. Higher friction and lower thermal conductivity caused a higher bit temperature in SGI drilling compared to FGI. The chip breaking was worse in SGI drilling, where the longer chips scratched the internal surface of the holes, resulting in the higher surface roughness.


2007 ◽  
Vol 561-565 ◽  
pp. 531-534
Author(s):  
Ke Zhang ◽  
Qiang Zhang ◽  
Peng Fei Wang ◽  
Ling Bai ◽  
Wei Ping Shen ◽  
...  

Machinable silicon nitride/ hexahedral boron nitride (Si3N4/h-BN) composites were in-situ synthesized in a nitrogen (N2) atmosphere by means of combustion synthesis gas-solid reaction with silicon (Si) powder and h-BN as raw materials. The effect of the volume fraction of h-BN on the machinable properties of Si3N4/BN composite was studied. The results show that Si powder was fully nitrified and no residual Si was found. Microstructures by a scanning electron microscopy (SEM) show Columnar crystals of β-Si3N4 are the main phase and acicular crystals of h-BN disperse β-Si3N4 intergranular. With the increasing of the volume content of h-BN, the machinability of the composite increases, but the bending strength of composite decreases firstly and then increases. The lowest bending strength is 84.96MPa at 25% volume fraction of h-BN.


2012 ◽  
Vol 59 (2) ◽  
Author(s):  
Tan Koon Tatt ◽  
Norhamidi Muhamad ◽  
Andanastuti Muchtar ◽  
Abu Bakar Sulong ◽  
Heng Shye Yunn

Metal foam has emerged as a new class material that can be used in structural and functional applications. Because of its excellent mechanical and physical properties, it has been extensively used in aerospace, automotive and medical industries. There are several ways to produce the metal foams. In this study, a net shape foaming technology namely Metal injection moulding-Powder space holder method (MIM-PSH) was used to produce the porous metal. A novel space holder, glycine was mixed with the water atomized stainless powder, palm stearin and polyethylene binder. Rheological behaviours of the feedstocks were fully investigated. The volume fraction of glycine was varied for 50% and 70%, to study its effect on the rheological properties. The results showed that all feedstocks exhibit shear thinning behaviour. As the volume fraction of space holder increased, the viscosities of feedstocks are increased. The activation energy, E is proportional to the amount of space holder used. All feedstocks are found to be suitable for MIM-PSH to produce the porous stainless steel.


Materials ◽  
2019 ◽  
Vol 12 (12) ◽  
pp. 1926 ◽  
Author(s):  
Lei Zhang ◽  
Zhifu Huang ◽  
Yangzhen Liu ◽  
Yupeng Shen ◽  
Kemin Li ◽  
...  

Mo2NiB2-Ni cermets have been extensively investigated due to their outstanding properties. However, studies have not systematically examined the effect of the powder milling process on the cermets. In this study, Mo, Ni, and B raw powders were subjected to mechanical ball milling from 1 h to 15 h. XRD patterns of the milled powders confirmed that a new phase was not observed at milling times of 1 h to 15 h. With the increase in the mechanical ball milling time from 1 h to 11 h, raw powders were crushed to small fragments, in addition to a more uniform distribution, and with the increase in the mechanical ball milling time to greater than 11 h, milled powders changed slightly. Mo2NiB2-Ni cermets were fabricated by reaction boronizing sintering using the milled powders at different ball milling times. The milling time significantly affected the microstructure and mechanical properties of Mo2NiB2-Ni cermets. Moreover, the Mo2NiB2 cermet powder subjected to a milling time of 11 h exhibited the finest crystal size and the maximum volume fraction of the Mo2NiB2 hard phase. Furthermore, the cermets with a milling time of 11 h exhibited a maximum hardness and bending strength of 87.6 HRA and 1367.3 MPa, respectively.


Materials ◽  
2019 ◽  
Vol 12 (19) ◽  
pp. 3262 ◽  
Author(s):  
Bruno Lebon ◽  
Iakovos Tzanakis ◽  
Koulis Pericleous ◽  
Dmitry Eskin

The prediction of the acoustic pressure field and associated streaming is of paramount importance to ultrasonic melt processing. Hence, the last decade has witnessed the emergence of various numerical models for predicting acoustic pressures and velocity fields in liquid metals subject to ultrasonic excitation at large amplitudes. This paper summarizes recent research, arguably the state of the art, and suggests best practice guidelines in acoustic cavitation modelling as applied to aluminium melts. We also present the remaining challenges that are to be addressed to pave the way for a reliable and complete working numerical package that can assist in scaling up this promising technology.


2020 ◽  
Vol 4 (1) ◽  
pp. 5
Author(s):  
Nhan Thi Thanh Nguyen ◽  
Obunai Kiyotaka ◽  
Okubo Kazuya ◽  
Fujii Toru ◽  
Shibata Ou ◽  
...  

In this research, three kinds of carbon fiber (CF) with lengths of 1, 3, and 25 mm were prepared for processing composite. The effect of submicron glass fiber addition (sGF) on mechanical properties of composites with different CF lengths was investigated and compared throughout static tests (i.e., bending, tensile, and impact), as well as the tension-tension fatigue test. The strengths of composites increased with the increase of CF length. However, there was a significant improvement when the fiber length changed from 1 to 3 mm. The mechanical performance of 3 and 25 mm was almost the same when having an equal volume fraction, except for the impact resistance. Comparing the static strengths when varying the sGF content, an improvement of bending strength was confirmed when sGF was added into 1 mm composite due to toughened matrix. However, when longer fiber was used and fiber concentration was high, mechanical properties of composite were almost dependent on the CF. Therefore, the modification effect of matrix due to sGF addition disappeared. In contrast to the static strengths, the fatigue durability of composites increased proportionally to the content of glass fiber in the matrix, regardless to CF length.


Holzforschung ◽  
2013 ◽  
Vol 67 (2) ◽  
pp. 169-175 ◽  
Author(s):  
Ali Shalbafan ◽  
Jan Luedtke ◽  
Johannes Welling ◽  
Arno Fruehwald

Abstract Ultra-lightweight foam core particleboards have been produced in a novel one-step process with resinated wood particles for the faces and expandable polystyrene (EPS) as core layer material. The mechanical and physical properties of panels were investigated in terms of the different foam core densities and press parameters (temperature, pressing and foaming time). The bending strength properties of the panels were not significantly changed with increasing foam core density from 80 to 120 kg m-3. Panels produced at a press temperature of 130°C (1-EPS) have an improved core-face interface and also a denser surface layer, which positively influences the internal bond and thickness swelling. The panels produced at a press temperature of 160°C (2-EPS) have smaller and more foam cells and an improved fusion of foam beads and properties, which have a positive influence on the edge screw withdrawal resistance and water absorption.


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