Economic Analysis For Sustainable Utilization of Ethanol Production Residues From Grain and Inedible Plant Wastes

The global initiative to find alternative fuel sources to fossil fuels is an ongoing process. As such, bioethanol is used as a fuel blend with petrol. However, large number of solid wastes is produced from ethanol plants sourcing from grain and inedible plant wastes, for example, WDGS (wet distiller’s grain with soluble) and DDGS (dry distiller’s grain with soluble) produced from ethanol plants using corn. This study investigates alternative methods for using these co-products through combustion and anaerobic digestion. Process simulation and economic analysis were conducted using current market prices to evaluate the viability of the processes. Products in the form of energy are produced. Optimization of the corn ethanol plant was also explored for re-using the heat and electricity produced in those processes. The profits of combustion and anaerobic digestion were compared. It was found that these processes will supply more viable options to simply selling the grain as feed for livestock. The anaerobic digestion of WDGS to produce electricity scenario was found to have the biggest profit among the four scenarios which can bring the annual income of 14.1 million Australian dollar to the ethanol plant. An environmental analysis of the CO2 emissions was also conducted. Using the Australian state emission factor, the amount of CO2 offset through both combustion and anaerobic digestion can be seen. The anaerobic digestion of WDGS to supply heat to the plant was proved having the largest CO2 abatement with the value of 0.58 kg-CO2e/L-EtOH.

Purification of Polyphenols from Distiller’s Grains by Macroporous Resin and Analysis of the Polyphenolic Components

We aimed to purify polyphenols from distiller’s grain extract using macroporous resins and to identify its polyphenolic components. The influence of operational parameters on purification efficiency was investigated. The polyphenolic composition was analyzed by ultra-performance liquid chromatography tandem mass spectrometry (UPLC-MS/MS) and then quantified by UPLC-MS using authenticated standards. The results showed that the optimal purifying conditions were D101 resin with a dosage of 3 g, four hours adsorption, three hours desorption time, and 60% ethanol as the eluent, producing the highest purification rate of 51%. The purified distiller’s grain extract exhibited stronger antioxidant activity than the unpurified extracts, which was assessed using DPPH and ABTS methods (IC50 DPPH = 34.03 and 16.21 μg/mL, respectively; IC50 ABTS = 20.31 and 5.73 μg/mL, respectively). UPLC-MS results indicated that (−)-epicatechin is the major compound found in distiller’s grain extract which was quantified as 562.7 μg/g extract, followed by ferulic acid (518.2 μg/g), p-hydroxybenzoic acid (417.7 μg/g), caffeic acid (217.1 μg/g), syringic acid (158.0 μg/g) and quercetin (147.8 μg/g). Two compounds, vanillic acid (66.5 μg/g) and gallic acid (41.4 μg/g), were found in lower concentrations. The findings of this study suggest that purification of polyphenolic compounds from distiller’s grain by macroporous resins is feasible, providing a new and effective method for the secondary use of distiller’s grain resources.

Evaluation of the optimal standardized ileal digestible tryptophan:lysine ratio in lactating sow diets

Three hundred and fifteen primiparous and multiparous sows were evaluated in a study to determine the effect of standardized ileal digestible (SID) Trp:Lys ratio in lactating sow diets. Camborough sows (PIC USA, Hendersonville, TN) ranging from first parity to eighth parity were blocked by parity and randomly allotted to 1 of 4 experimental diets containing different levels of added L-Trp (0.006, 0.026, 0.045, and 0.064%, respectively) while soybean meal, 30% corn dried distiller's grain with solubles (DDGS), and L-Lys levels were held constant. The SID Lys level for the rations was 0.95% so that the SID Trp:Lys ratios were formulated to be 14, 16, 18, and 20%, respectively. All diets were formulated to have 3.2 Mcal ME/kg and to contain vitamins and minerals that exceeded NRC (1998) recommendations. Sows were fed twice a day with a Howema computerized feed system and were allowed a maximum intake (5.9 kg/d). Average daily feed intake had a tendency to be quadratically improved when the SID ratio was increased (5.11, 5.28, 5.24, 5.21 kg/d, P = 0.09). In addition, sow wean to estrus (6.71, 5.53, 5.58, 6.33, P < 0.02) was quadratically improved as SID Trp:Lys ratio increased. Percent of sows bred by 10 d (84.39, 90.82, 90.28, 90.61) was not linearly (P = 0.25) or quadratically (P = 0.40) improved. There was no difference in litter gain (2.44, 2.52, 2.60, 2.57 kg/d, P = 0.16). Based on a broken-line quadratic model, when sows are fed 30% DDGS, the SID Trp:Lys ratio of 17.6 is required for optimal sow average daily feed intake and 17.2 for wean to estrus interval.