integrated automation system
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2021 ◽  
Vol 5 (3) ◽  
Author(s):  
Еvhen PUKHOVSKYY

Design of flexible manufacturing  systems (FMS) of modern multi-level production is usually carried out on the basis of general rationing when using large recommendations.  At the same time, the specifics and features of a particular production are not always taken into account.  In such a design, the most important is the experience of the designer, which is not always based on modern methods of optimizing project solutions.  Therefore, the problem of creating automated design systems in the development of flexible automated productions (FAP), which use cost equipment with numerical control (CNC) is extremely urgent.    The development of automated design systems is based on the ideas of a systematic approach that determine different cycles of the process: design - production preparation - production. Information about the projected object is generated in the process of project development by different groups of users: researchers, designers, designers, technologists, production organizers. A multilevel, cyclical design process requires the use of such a volume of information that cannot be processed without the use of modern mathematical methods and calculated equipment. Therefore, it is extremely important to create automated gap design systems, which are marked by greater versatility, efficiency and possibility of development, improvement and adaptation to the conditions of various enterprises. Such requirements served as the basis for the creation of an automated design  system  , which allows to take into account a huge amount of information in the automatic cycle during the development of the project. The scientific novelty of the work is the development of an integrated automation system for the design of processing technology and the selection of elements of  FMS structures. At the same time, information unity with the system of technological training of production at the level of operation of  FMS is ensured.


Author(s):  
Özgür Özdilli

Plastic welding method is a widely used technology for the welding of pressure and vacuum bags using plastic valves. Conducting this process with traditional methods creates disadvantages in terms of production speed, product quality and economical aspects. Today, assembly costs make up the majority of total production costs, manufacturers pay more attention to assembly automation and work in this direction in order to reduce costs, speed up the production process and increase efficiency. In this study, it is aimed to design and manufacture a single Automatic Valve Welding Machine that can do all of these operations and integrated automation system instead of cutting, punching and plastic welding process that can be performed with multiple machines and workers. In this context, a new automated machine was designed in 3 D, and engineering analyzes were carried out to manufacture a prototype. In design, the machine has been made suitable for developing technology by using PLC (Programming Logic Controller) and pneumatic system. In addition, static analyzes of the machine were made. With the inclusion of a production-specific automatic controlled plastic welding machine, manufacturing can be done faster, with higher quality, lower costs and less wastage compared to the traditional manufacturing process.


2021 ◽  
Vol 103 ◽  
pp. 02010
Author(s):  
Irina Z. Kogotkova ◽  
Grigoriy Y. Soroko ◽  
Maria N. Guseva ◽  
Elena A. Vykhodtseva ◽  
Aleksandr P. Biryukov

Digital transformation of modern educational environment is stipulated by recently occurred changes and intellectualization of information systems of various ecosystems. The aim of this study is development of methodology of design and implementation of digital technologies oriented at integral automation of department educational environment. Using the methods of system analysis, project management and simulation, the content and structure of digital component of this environment were analyzed, aiming at efficient formation of high-quality professional competences of graduates. The experimental results allow to substantiate composition of the required functional units. On the basis of the obtained data, the project concept of department educational environment is proposed, the activity of which is supported by integrated automation system of all information processes. Scientific novelty of the performed study is determined by that the existing automation system of educational environment in fact does not impact department level of information processes. On the basis of analysis of information processes of department level and existing technologies of their automation, a new methodological approach is proposed to conceptualization, development and implementation of fully functional digitalization system of department educational environment. The significance of the proposed approach is comprised of opportunity to integrate digital and content components of educational environment for improvement of education quality.


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