Field Performance Evaluation of High Polymer-Modified Asphalt Concrete Overlays

The objective of this paper was to assess the viability of using high polymer (HP) modified asphalt concrete (AC) mixtures in Virginia as a reflective crack mitigation technique or when deemed appropriate as a tool for increased crack resistance on higher volume facilities. This was achieved by compiling and evaluating routine distress survey data against pre-paving distress survey data for relevant in-service HP pavements constructed between 2015 and 2018 and comparing them with several control in-service conventional polymer-modified asphalt (PMA) pavements. This is the first effort in North America to provide a detailed field performance of HP AC mixtures. In general, none of the evaluated mixtures (HP or PMA) was able to prevent reflective cracking completely. The HP sections showed the most promising performance 5 years after construction regardless of traffic level and the pre-existing pavement conditions. The pavement management system data for the reviewed sections indicated a potential controlling effect of the joint condition of the underlying jointed concrete pavement layer regardless of the asphalt mixture type employed (PMA or HP). Moreover, performance evaluations using the network-level pavement management data were conducted to estimate the life expectancy of HP AC overlays. Two different approaches and three levels of analysis were undertaken. Overall, PMA and HP AC overlays had an average predicted service life of 6.2 and 8.3 years, respectively, indicating a 34% extension of performance life of the AC overlays with high polymer modification.

Thin Concrete Overlays with Carbon Reinforcement

In many countries like Germany, concrete pavements are normally built as Jointed Plain Concrete Pavements (JPCP). Due to a lack of alternatives, maintenance of concrete pavements usually requires a replacement of the whole pavement structure, which is labour- and resource-intensive. Therefore, new techniques like the application of thin concrete overlays as a partial repair of deteriorated concrete pavements have been developed. As a major disadvantage of such overlays, the existing joints in the retained concrete bottom-layer have to be transferred in the overlay in order to avoid reflection cracking. When using non-corrosive carbon-textile reinforcement in such concrete overlays, cracks might be distributed more finely, enabling jointless repairs while keeping a thin repair layer. In addition, the bond behaviour between the retained concrete and the applied concrete overlay as well as between the concrete overlay and the textile reinforcement is crucial for a successful repair. In this paper, the basic principles and feasibility of such a repair method are examined. On the one hand, the decisive influencing variables and parameters such as bond behaviour between the concrete layers and the cracking behaviour of the overlay are pointed out and discussed. On the other hand, the evaluated laboratory tests carried out are presented. These include large-scale beams built with an overlay on top of a retained concrete layer, which were subjected to cyclic flexural stress and to a subsequent detailed investigation of the bond behaviour and durability. Furthermore, the crack formation in the overlay was determined by means of tensile and flexural tensile strength tests.

Quantifying the Impact of Structural Fibers on the Performance of Concrete Overlays on Asphalt

Concrete overlays on asphalt pavement, also known as whitetopping, are growing in popularity as an option for the rehabilitation of distressed asphalt pavements. The performance of whitetoppings over the past several decades has shown that under heavy and frequent traffic loads, they can be susceptible to panel migration and faulting due to the lack of tie bars and dowel bars within the thin cross sections. One mitigation method to reduce panel migration and faulting is the inclusion of structural fibers into the concrete mix. While structural fibers have anecdotally been shown to contribute toward better performance in whitetoppings, few studies have quantified the benefits provided by the typical dosage of fibers used in recent specifications. Two sets of similarly designed experimental test sections constructed at the MnROAD test facility in 2004 and 2013, have provided the opportunity to evaluate and quantify the impact of structural fibers on whitetopping performance. This comparison of the performance between plain concrete and fiber-reinforced concrete overlay test sections includes analysis of material properties of the mixes, the difference in response to environmental and traffic loads, typical distresses, and ride quality. Based on the results of the analysis, recommendations were made with regards to whether the types and dosages of structural fibers used in the test sections made a sufficient impact on performance.

Mechanistic-Empirical Faulting Prediction Model for Unbonded Concrete Overlays of Concrete

Transverse joint faulting is a distress that develops in unbonded concrete overlays (UBOL). Historically, faulting models used for predicting the performance of a UBOL have not accounted for the effects of the interlayer between the overlay and the existing pavement on the development of faulting. This is a significant limitation since characteristics of the interlayer play a primary role in the rate at which faulting develops in UBOLs. To develop a more robust faulting prediction model for UBOLs, enhancements were made to the current process to address this limitation. This includes the use of a structural response model that can account for the effects of the interlayer properties on the response of the UBOL. Additional enhancements include the use of a deflection basin of the overlay (in lieu of corner deflections of an equivalent slab system for accumulating differential energy [DE]), the incorporation of an erosion model that can account for the erodibility of the interlayer material, the adjustment of the incremental faulting equations to accommodate small slab sizes that are common in UBOLs, and a national calibration using faulting data from in-service UBOLs. This enhanced faulting model has been implemented in the mechanistic-empirical design tool Pitt UBOL-ME.

Development of a Design Catalog for Bonded Concrete Overlay Pavements Considering the Regional Characteristics of Korea

The design of overlay pavement in Korea, using the American empirical method, does not consider the unique Korean climate, pavement material, and traffic conditions. Therefore, in this study, a mechanistic–empirical design catalog for bonded concrete overlays (BCO) that are appropriate for Korean pavement conditions was developed. First, the thickness of the new pavement slab was determined through the Korean pavement design method, which uses a mechanistic–empirical design program according to the traffic volume of the region with the worst climatic conditions in Korea. Then, finite element analysis models of new jointed concrete and BCO pavements were developed to determine the BCO thickness by adjusting it until the stress–strength ratio of an existing slab of BCO pavement was equal to that of a new concrete pavement slab. By repeating this procedure, a design catalog was developed for the sustainable management of concrete pavement according to the traffic volume, elastic modulus, and thickness of the existing slab after milling. The appropriateness of the BCO thickness predicted by the design catalog was verified by comparing it with that predicted by other design methods.

An evolutionary computational method to formulate the response of unbonded concrete overlays to temperature loading

PurposeUnbonded concrete overlays (UBOLs) are commonly used in pavement rehabilitation. The current models included in the Mechanistic-Empirical Pavement Design Guide cannot properly predict the structural response of UBOLs. In this paper, a multigene genetic programming (MGGP) approach is proposed to derive new prediction models for the UBOLs response to temperature loading.Design/methodology/approachMGGP is a promising variant of evolutionary computation capable of developing highly nonlinear explicit models for characterizing complex engineering problems. The proposed UBOL response models are formulated in terms of several influencing parameters including joint spacing, radius of relative stiffness, temperature gradient and adjusted load/pavement weight ratio. Furthermore, linear regression models are developed to benchmark the MGGP models.FindingsThe derived design equations accurately characterize the UBOLs response under temperature loading and remarkably outperform the regression models. The conducted parametric analysis implies the efficiency of the MGGP-based model in capturing the underlying physical behavior of the UBOLs response to temperature loading. Based on the results, the proposed models can be reliably deployed for design purposes.Originality/valueA challenge in the design of UBOLs is that their interlayer effects have not been directly considered in previous design procedures. To achieve better performance predictions, it is necessary to capture the effect of the interlayer in the design process. This study addresses this important issue via developing new models that can efficiently account for the effects of interlayer on the stress and deflections. In addition, it provides an insight into the effect of several parameters influencing the deflections of the UBOLs. From a computing perspective, a powerful evolutionary computation technique is introduced that overcomes the shortcomings of existing machine learning methods.