New Long-Life Concrete Pavements in the Czech Republic

A jointed plain concrete pavement represents a reliable, historically proven technical solution for highly loaded roads, highways, airports and other industrial surfaces. Excellent resistance to permanent deformations (rutting) and also durability and maintenance costs play key roles in assessing the economic benefits, rehabilitation plans, traffic closures, consumption and recycling of materials. In the history of concrete pavement construction, slow-to-normal hardening Portland cement was used in Czechoslovakia during the 1970s-1980s. The pavements are being replaced after 40-50 years of service, mostly due to vertical slab displacements due to missing dowel bars. However, pavements built after 1996 used rapid hardening cements, resulting in long-term surface cracking and decreased durability. In order to build durable concrete pavements, slower hardening slag-blended binders were designed and tested in the restrained ring shrinkage test and in isothermal calorimetry. Corresponding concretes were tested mainly for the compressive/tensile strength evolution and deicing salt-frost scaling to meet current specifications. The pilot project was executed on a 14 km highway, where a unique temperature-strain monitoring system was installed to provide long-term data from the concrete pavement. A thermo-mechanical coupled model served for data validation, showing a beneficial role of slower hydration kinetics. Continuous monitoring interim results at 24 months have revealed small curling induced by drying and the overall small differential shrinkage of the slab.

Distresses In CRCP Due To Horizontal Cracking: A Parameter Analysis

Continuously reinforced concrete pavements are known for their durability and longevity as well as for the driving comfort, thanks to the absence of transverse joints. The strength and weakness of CRCP is situated in the network of fine transverse shrinkage cracks whose spacing distance and opening width are determining the pavement behaviour. The most commonly known distress is the punch-out: a fragmentation of the concrete over full depth. During the last decade, a new type of distress was encountered at Belgian worksites. It is characterised by a delamination at the level of the longitudinal reinforcement, a partial fragmentation of the pavement, mostly positioned under the wheel tracks. The first case was the worksite "N49 at Zwijndrecht", where severe distresses were observed after three years of service. An examination with the technique of ultrasonic tomography detected the presence of horizontal cracks at the level of the reinforcement. The use of recycled concrete aggregates was supposed to be the cause. A significant indicator was also the presence of widely opened cracks. In the period 2011-2018 other cases were observed in Belgium, some of them leading to early degradation and others not. Also in other countries (South-Korea, U.S., Japan, ...) distresses due to horizontal cracking were reported. Based upon observations an analysis is made of the main parameters that may cause the wide initial cracks: the use of recycled aggregates, temperature and temperature changes during construction and concrete quality. Preventative measures such as active crack control will be presented.

Has Diamond Grinding Been A Cost Effective Pavement Preservation Treatment In Australia?

Australia introduced conventional longitudinal diamond grinding of highway concrete pavements in 2009 with the purchase of two "4‐foot" highway grinding machines by two contractors. The availability of these machines in Australia has enabled contractors to improve ride quality of new pavements, rather than accept a deduction to the tendered rate for the supply and placement of concrete pavement. Grinding of new concrete base is permitted up to an IRI of 3.5 m/km, thereby reducing the need to remove and replace concrete pavement which met the specified thickness, strength and density, but not ride quality. More importantly, with the introduction of the grinding machines, asset managers have the opportunity to use diamond grinding to treat existing concrete pavements that have a rough ride, or when the textured surface no longer meets specified levels for skid resistance. Although the primary use of diamond grinding was to improve ride quality of new and existing concrete pavements, it has also been used to: treat stepping across transverse contraction joints in PCP, improve skid resistance at roundabouts, improve both ride quality and texture for JRCP pavements (greater than 40 years of age) with a thin wearing course and spalling in the asphalt at transverse joints. The above treatments to concrete pavement allow asset preservation and avoid high reconstruction costs. The Austroads concrete pavement design procedure is based on the PCA design method and road smoothness is not a design parameter, unlike the USA approach to concrete pavement design where ride quality is a design input. There is still much work to be done to convince asset managers in Australia that the removal of the high areas of a concrete pavement to smooth the surface, reduces the dynamic wheel loading and minimises accumulated fatigue stress in the concrete. This paper reviews the last 10 years of diamond grinding projects and the success of this pavement preservation treatment for new and existing urban and rural concrete pavements in Australia. Recommendations to reduce the cost of diamond grinding concrete pavements and extend the use of this treatment are also provided.

Using environmental product declarations for green public procurement and life cycle assessment of concrete pavements

Environmental impacts of concrete production have been evaluated for more than a decade. As a result, a national program for environmental product declarations (EPDs) of concrete has been initiated. The main objective of this paper is to analyze concrete EPDs produced to date and evaluate their applicability for green public procurement (GPP) and life-cycle assessment (LCA) of concrete pavements. EPDs provide transparent and verified quantification of environmental impacts, calculated per predetermined guidelines, known as Product Category Rules (PCRs). PCRs for concrete were developed through involvement of stakeholders from the building industry; therefore, these PCRs may not be fully applicable to paving concrete. The analysis included over 70 published EPDs and revealed that there are marked variations in underlying data sources and data quality, which hinders comparability of EPDs and use of EPDs for benchmarking. Concrete EPDs were created primarily using proprietary data sources suitable for the private sector. However, in the public sector, the use of proprietary data may be cost-prohibitive for agencies, disable transparency, and present the impediment to wider GPP and LCA adoption. To that end, reliable public datasets offer more promise for the development of paving concrete EPD. This study also compares concrete PCR to that of other paving materials (cement, aggregate, asphalt), all of which were created with no overarching entity. Accordingly, the potential options for harmonization and synergetic use of these EPDs in GPP and pavement LCA are also investigated.