Laboratory Tests to Optimize the Milking Machine Settings with Air Inlet Teat Cups for Sheep and Goats

Milking machine design and performance are directly related to the milkability of sheep and goats, with the aim of milking quickly, completely and gently. This leads to an increase in the milk yield with improved quality, and the maintenance of healthy udders. The aim of this study was to carry out laboratory tests to determine the optimal level of vacuum, pulsation rate and pulsation ratio of new milking machines in high and low milk lines for sheep and goats. This study was conducted at the Department of Research and Development, Siliconform, Germany. For this purpose, different levels of vacuum (32, 34, 36, 38 and 40 kPa), milk jet (2, 2.5, 3 and 4 mm), milk line (high line and low line) and pulsation ratio (50:50 and 60:40) were used. First minute water flow (1st WF/kg) was used as an indicator for assessing the best combination in the milking machine. In addition, the cyclic vacuum fluctuation was measured in the inner chamber of the teat cup during the 1st WF/kg with the aid of a Vacuscope device. Statistical analysis was conducted using the mixed procedure in SAS. Our results show that the vacuum level, the milk jet and the pulsation ratio had a significant influence (p < 0.05) on the 1st WF/kg in the two milking machines for goats and sheep. In conclusion, the ideal conditions for milking goats with air inlet teat cups in the milking machine are a vacuum level of 36–38 kPa (low line) and 38–40 kPa (high line), a pulsation rate of 90 cycles/min and a pulsation ratio of 60:40, while the ideal conditions in the sheep milking machines are a vacuum level of 35–36 kPa (low line) and 36–38 kPa (high line), a pulsation rate of 120 cycles/min and a pulsation ratio of 60:40 or 50:50.

Testing and Validation of Reciprocating Positive Displacement Pump for Benchtop Pulsating Flow Model of Cerebrospinal Fluid Production and Other Physiologic Systems

Background: The flow of physiologic fluids through organs and organs systems is an integral component of their function. The complex fluid dynamics in many organ systems are still not completely understood, and in-vivo measurements of flow rates and pressure provide a testament to the complexity of each flow system. Variability in in-vivo measurements and the lack of control over flow characteristics leave a lot to be desired for testing and evaluation of current modes of treatments as well as future innovations. In-vitro models are particularly ideal for studying neurological conditions such as hydrocephalus due to their complex pathophysiology and interactions with therapeutic measures. The following aims to present the reciprocating positive displacement pump, capable of inducing pulsating flow of a defined volume at a controlled beat rate and amplitude. While the other fluidic applications of the pump are currently under investigation, this study was focused on simulating the pulsating cerebrospinal fluid production across profiles with varying parameters. Methods: Pumps were manufactured using 3D printed and injection molded parts. The pumps were powered by an Arduino-based board and proprietary software that controls the linear motion of the pumps to achieve the specified output rate at the desired pulsation rate and amplitude. A range of 0.01 to 0.7 was tested to evaluate the versatility of the pumps. The accuracy and precision of the pumps’ output were evaluated by obtaining a total of 150 one-minute weight measurements of degassed deionized water per output rate across 15 pump channels. In addition, nine experiments were performed to evaluate the pumps’ control over pulsation rate and amplitude. Results: volumetric analysis of a total of 1200 readings determined that the pumps achieved the target output volume rate with a mean absolute error of -0.001034283 across the specified domain. It was also determined that the pumps can maintain pulsatile flow at a user-specified beat rate and amplitude. Conclusion: The validation of this reciprocating positive displacement pump system allows for the future validation of novel designs to components used to treat hydrocephalus and other physiologic models involving pulsatile flow. Based on the promising results of these experiments at simulating pulsatile CSF flow, a benchtop model of human CSF production and distribution could be achieved through the incorporation of a chamber system and a compliance component

Effect of Vacuum Level and Pulsation Parameters on Milking Efficiency and Animal Welfare of Murciano-Granadina Goats Milked in Mid-Line and Low-Line Milking Machines

The Murciano-Granadina goat breed has been described as a slow milking breed. As milking machine parameters can affect milk extraction in terms of yield and time employed, two experiments of one-month duration were performed with 88 goats in Latin square design to find the best combination of these parameters. One of them was carried out in a mid-line milking machine and one in a low-line milking machine. For each of them, two vacuum levels (36 and 40 kPa), two pulsation rates (90 and 120 cycles/min) and two pulsator ratios (50 and 60%) were used and milking efficiency, sanitary status of the mammary gland, milk cortisol, and teat end status were evaluated. Results showed that in milking machines installed in mid- and low-line, the use of 40 kPa system vacuum, 60% pulsator ratio and 90 or 120 cycles/min pulsation rate achieved optimum milking fractioning and efficiency. In the case of low-level milking machines, a similar combination with 36 kPa not only showed worse milking fractioning values, but also provided better values of teat end status and cortisol level.

Comparative study of a milking unit pulsation system in laboratory and field conditions

A comparative study of the pulsation phases in classic milking units was performed. The testing of the same is done in laboratory and field conditions (during milking). The pulsation settings at which the test was performed were pulsation rate 60 min-1 and 90 min-1, ratio 50/50% and vacuum mode 50 kPa. The experiments were performed in the laboratory of “Machine milking” (Department of Agricultural Engineering, Faculty of Agriculture, Trakia University) on a milking installation with a pipe line and on a farm for 60 lactating cows at the same milking installation. It was found that the transients (phases “a” and “c”) are significantly reduced during milking. Respectively, the actual phases (phases “b” and “d”) are significantly increased during the milking process. The conclusions are related to the settings and timely diagnostics of the milking machine.

Research on Flow Characteristics of Straight Line Conjugate Internal Meshing Gear Pump

The improvement of the overall performance of hydraulic pumps is the basis of intelligent hydraulics. Taking the straight line conjugate internal meshing gear pump as the research object, the theoretical flow rate and the geometric flow pulsation rate equations are established in this study through the volume change method. The change laws of the gear pair’s geometric parameters on the theoretical flow rate and the geometric flow pulsation rate are studied. The simulation model of the internal flow channel is established, and the influence factors and the influence degree of the flow pulsation and average flow rate are analyzed. The high-pressure positive displacement pump test system is also designed and built. The performance evaluations are conducted, and the experimental results are analyzed. The results show that the periodic change of the meshing point position is the root cause of the geometric flow pulsation. The theoretical flow rate and the geometric flow pulsation rate are 103.71 L/min and 1.76%, respectively. To increase the theoretical flow rate whilst decreasing the geometric flow pulsation rate, the tip circle radius of the external gear should be increased as much as possible within the allowable range of the design calculation. Amongst the three influencing factors that produce flow pulsation, the oil compressibility has no effect on the flow pulsation. The uneven internal leakage is the main factor, and the geometric flow pulsation only accounts for a small proportion. The internal leakage reduces the simulated flow rate by 3.59 L/min. The difference between the experimental and simulated flow rates is less than 2%. Within the allowable speed range, the rotation speed of the external gear should be increased as much as possible to increase the average flow rate and the volumetric efficiency.

Pressure characteristics of a novel double rotor hydraulic transformer

The hydraulic transformer is the core component when it works with the common pressure rail system, which integrates the functions of the pump and the motor, and thus possesses sensitive pressure characteristics. The rotating speed has significant influence on the pressure characteristics of a hydraulic transformer while it has not been considered previously. In this study, aimed at improving the working performance, a novel double rotor hydraulic transformer is proposed and a comprehensive mathematical model considering the dynamic characteristics of the cylinder block is established. At the same time, a prototype is made and the experiment is conducted. The test results show that the robust rotor structure enables a larger pressure range, and the numerical results exhibit a good match with the test results. The parameter sensitivity study shows that the delivery pressure is mainly subject to the valve plate control angle δ and, under the effects of the resistance torques, pressure loss will occur especially under a large control angle and a high rotating speed. The magnitude of the instantaneous angular velocity fluctuation increases sharply when the speed is lower than 400 r/min, which is the main reason for the serious pressure pulsation at a low speed. As a result of the improved low-speed stability and output flow uniformity, the pressure pulsation rate of the double rotor hydraulic transformer is greatly reduced. However, the pulsation rate is still high at an extremely low speed. In addition, when the rotating speed exceeds the capability of the damping grooves, the pressure undershoot becomes serious at the A-T transition region around the control angle of −30°. Consequently, from the perspective of pressure characteristics, the limitation on the rotating speed under small control angles is suggested for the design of the double rotor hydraulic transformer controller.

Risk factors of teat-end hyperkeratosis and its association with udder health in dairy ewes

This study tested the hypotheses that machine milked dairy sheep have a high prevalence of teat-end hyperkeratosis (TEH), which contributes to udder health problems. A random sample of 1360 milking ewes from 28 dairy sheep farms was monitored. Milking procedures, milking parlour characteristics and maintenance were recorded during a designated on farm audit; records were obtained through observations and interviews with farmers. Number of ewes/milker, ewes/milking unit and milkings/milking unit were calculated. Vacuum level, pulsation rate and ratio were measured. Four combinations of vacuum level and pulsation rate were defined; <40 kPa and <150 cycles/min (VP1), <40 kPa and ≥150 cycles/min (VP2), ≥40 kPa and <150 cycles/min (VP3), ≥40 kPa and ≥150 cycles/min (VP4). California Mastitis Test (CMT; scores 0–4) was done on all ewes. Then the udder of each ewe was assessed for TEH (scores 1–4) and ewes were assigned into three groups according to TEH severity (no or mild, medium and severe TEH). Severe TEH (scores 3 and 4) prevalence at teat-level was ca. 13%. TEH severity was associated with the combination of vacuum level and pulsation rate; ewes milked with VP4 combination were more likely to have a one-level increase on TEH severity compared to ewes milked with VP2 and VP3 combinations. More ewes/milker and less ewes/milking unit increased the likelihood of a one-level increase on TEH severity. Finally, ewes with severe TEH were more likely to have a one-level increase on CMT score. Therefore, our hypotheses that TEH is prevalent in dairy ewes and contributes to udder health problems were confirmed. Additionally, farmers can reduce TEH prevalence by optimising the way they milk and their milking parlour.