EXPERIMENTAL STUDY ON MECHANICAL PROPERTIES OF POLYURETHANE POWDER COMPOSITES

In this paper, the effects of emery, lime, quartz sand and cement on the mechanical properties of polyurethane powder composites were studied by three-point flexural test, and the stress-strain curve was drawn. In the flexural test, the polyurethane cement composite formed a control group by changing the content of polyester polyol. When polyester polyol: isocyanate: cement =1:1:2, the average flexural strength of polyurethane cement was 37.1 MPa, and the strain was 10854 με.When polyester polyol: isocyanate: cement =1.15:1:2, the average flexural strength is 38.9 MPa and the strain is 23520 με.When polyester polyol: isocyanate: cement =1.3:1:2, the average flexural strength is 42.5 MPa and the strain is 32942 με. The flexural strength and ductility are improved to a certain extent due to the addition of polyester polyol.The average flexural strength of other polyurethane powder composites such as polyurethane emery test block is 45.1 MPa and the strain is 6203 με, the average flexural strength of polyurethane lime test block is 33.4 MPa and the strain is 6470 με, the average flexural strength of polyurethane quartz sand test block is 49.23 MPa and the strain is 7521 με. The results show that the flexural strength of polyurethane emery material and polyurethane quartz sand material is higher than that of polyurethane cement, which can be used to replace cement to a certain extent to reduce the cost of polyurethane composite material.

Setting Time of Powder Composites and the Effect of Chemical Reagents

Additives were selected and a method for modifying the structure of gypsum-containing materials for construction purposes and a method for their dispersion were developed. Based on the selected modifiers, effective compositions of composite gypsum-containing materials based on local and secondary raw materials were developed, and an increase in their strength and resistance to water was established.

Wear resistance of nanostructured metal-polymer self-lubricating powder composites

Tribotechnical tests and microstructural studies were carried out. Wear mechanism of nanostructured metalpolymer self-lubricating composite materials has been established. This mechanism involves in the formation of separating polymer layers on the friction surface, which reduces the coefficient of friction and running-in period of parts of friction units. Carbon nanoparticles move along the friction surface, hinder the development of seizure processes during the interaction of microroughnesses of the contacting surfaces of the material and the counterbody during the destruction of the separating polymer layers. It was found that the polymer filler is displaced from the friction zone, carbon nanoparticles are pressed into the open areas of the surface of the copper matrix of the composite when the pressure in the tribocontact is higher than 1.5 MPa. The temperature in the tribocontact increases, the polymer filler degrades, the carbon nanoparticles are removed from the friction zone, the strength properties of the composite decrease, the friction coefficient and the wear rate increase at a sliding speed above 1.5 m/s. The obtained research results can be used in mechanical engineering, transportation industry and power engineering.

Influence of the polymer matrix type on cavitation resistance of composites

Cavitation resistance of polymer matrix / basalt powder composites was determined in this work. Two types of composites were tested: epoxy resin / basalt powder composite and polyester resin / basalt powder composite. In both cases, a basalt powder was used as reinforcement in the resin (grain size 20μm, in the amount of 15 wt%). An ultrasonic vibration method with a stationary sample was used to test the cavitation resistance of composites in laboratory conditions. The change in sample mass with test time was monitored to define cavitation rate. Scanning electron microscopy was used to monitor the morphology of composites surface damage.