Study of Magnesium Hydroxide Protective Coating against Corrosion, Applied on Poly(methyl methacrylate) Plates, By Using the Sulfuric Acid Attack Acceleration Test

Microbiologically induced corrosion (MIC) leads to the degradation/deterioration of concrete pipes, due to the formation of gypsum. Magnesium hydroxide powders may protect the concrete surface by maintaining alkaline pH values at the surface, or by neutralizing the biogenic produced sulfuric acid. An accelerated sulfuric acid spraying test in a custom-made spraying chamber used to examine the consumption of magnesium hydroxide coating, which was applied on poly (methyl methacrylate) plates, instead of applying it on concrete substrates. In that way, only the magnesium hydroxide coating can interact with the acid and can be examined separately. Surface pH measurements and the mass changes were daily conducted, during the four-day accelerated spraying test. The mineralogical phases of the surface were determined by using X-ray Diffraction (XRD) measurements.

Novel Approaches for Biocorrosion Mitigation in Sewer Systems

Concrete sewer pipes can be corroded by the biogenic sulfuric acid (H2SO4) generated from microbiological activities in a process called biocorrosion or microbiologically induced corrosion (MIC). In this study, inhibitors that can reduce Acidithiobacillus thiooxidans growth and thus may reduce the accumulation of biofilm components responsible for the biodegradation of concrete were used. D-tyrosine, tetrakis hydroxymethyl phosphonium sulfate (THPS) and TiO2 nanoparticles were investigated as potential inhibitors of sulfur-oxidizing bacteria (SOB) growth. Results showed that most of the chemicals used can inhibit SOB growth at a concentration lower than 100 mg/L. TiO2 nanoparticles exhibited the highest biocide effect and potential biocorrosion mitigation activity, followed by D-tyrosine and THPS.

Corrosive Effect of Tomato, Pepper and Onion Pulps on Selected Grinding Machine Components

As a result of cost considerations, local grinding machine manufacturing outfits are employing non-stainless-steel components for equipment fabrication. Despite the fact that the components are known to corrode, the number of the manufacturing outfits has increased over the years. Corrosion is a major concern to the food industry because the ingestion of corroded metals can harm and affect the function of some body organs. Potentiodynamic polarization method and a weight loss approach at room temperature was used to investigate the influence of tomato, pepper, and onion pulps on the electrochemical characteristics and weight loss of mild, galvanized, and stainless steel over a period of 30 days, at 5-day intervals. The results revealed that highest corrosion rate was found in mild steel (2.95x10-8mm/y) but low compared to the corrosion value obtained for galvanized steel (3.4x10-8mm/y) in the hybrid medium. Consequently, the use of mild steel as a substitute for stainless steel is suggested, provided that it is coated, and that the machine is cleaned regularly to remove residues from the metal surface or to inhibit microbiologically induced corrosion.

Antimicrobial Activity and Degradation of Superhydrophobic Magnesium Substrates in Bacterial Media

The interest in magnesium-based materials is promoted by their biocompatibility, their bioresorbability, and their recently discovered antibacterial potential. Until now, the widespread use of magnesium alloys in different corrosive environments was inhibited by their weakly controllable degradation rate and poorly understood microbiologically induced corrosion behavior. To better understand the degradation and usability of magnesium-based alloys, in this study we have fabricated superhydrophobic coatings on a magnesium-based alloy, and analyzed the behavior of this alloy in bacterial dispersions of Pseudomonas aeruginosa and Klebsiella pneumoniae cells in phosphate-buffered saline. It was shown that the immersion of such coatings in bacterial dispersions causes notable changes in the morphology of the samples, dependent on the bacterial dispersion composition and the type of bacterial strain. The interaction of the superhydrophobic coatings with the bacterial dispersion caused the formation of biofilms and sodium polyphosphate films, which provided enhanced barrier properties in magnesium dissolution and hence in dispersion medium alkalization, eventually leading to the inhibition of magnesium substrate degradation. The electrochemical data obtained for superhydrophobic samples in continuous contact with corrosive bacterial dispersions for 48 h indicated a high level of anticorrosion protection.

Antimicrobial activity and degradation of superhydrophobic magnesium substrates in bacterial media

The interest in magnesium-based materials is promoted by their biocompatibility, bioresorbability, and by their recently found antibacterial potential. Until now the widespread use of magnesium alloys in different corrosive environments was inhibited by their weakly controllable degradation rate and poorly understood microbiologically induced corrosion behavior. To better understand the degradation and usability of magnesium-based alloys, in this study we have fabricated the superhydrophobic coatings on top of magnesium-based alloy and analyzed the behavior of this alloy in bacterial dispersions of Pseudomonas aeruginosa and Klebsiella pneumoniae cells in phosphate buffered saline. It was shown that immersion of such coatings into bacterial dispersions causes notable changes in the morphology of the samples, dependent on the bacterial dispersion composition and the type of bacterial strain. The interaction of superhydrophobic coatings with the bacterial dispersion caused the formation of biofilms and sodium polyphosphate films, which provided enhanced barrier properties for magnesium dissolution and hence for dispersion medium alkalization, eventually leading to inhibition of magnesium substrate degradation. Electrochemical data obtained for superhydrophobic samples continuously contacted with the corrosive bacterial dispersions during 48 h indicated a high level of anti-corrosion protection.

Impact of commonly used Ag-Cu ion doses on Desulfovibrio sp.: growth and microbiologically induced corrosion against stainless steel

Ag-Cu ions in cooling water may inhibit the activity of sulfate-reducing bacteria and therefore provide solutions to microbiologically induced corrosion (MIC) problems, mainly caused by Desulfovibrio sp. To investigate this, the MIC behavior of Desulfovibrio sp. on 316L stainless steel in terms of growth and extracellular polymeric substances (EPS) production was investigated in the presence of Ag-Cu ions. Laboratory-scale systems were set up with final concentrations of 0.13 ppm Ag and 0.3 ppm Cu ions, as they are the frequently used doses for cooling waters, and operated over 720 hours. The corrosion rate was evaluated by gravimetric assay, scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) analyses. The growth of Desulfovibrio sp. was assessed by bacterial counting and EPS production. Ag-Cu ions in the biofilm were assessed by inductively coupled plasma - optical emission spectrometry (ICP-OES) and EDS-elemental mapping analyses. It was concluded that the ion concentrations used caused an increase in EPS production, especially of protein. The corrosion rate of the metal by Desulfovibrio sp. in the presence of ions was detected as being 29 times higher than that in the sterile medium with the ions after 720 hours. The results suggested that Desulfovibrio sp. exhibited more corrosive behavior in the presence of non-toxic concentrations of Ag-Cu ions.

Least Cost Analysis for Biocorrosion Mitigation Strategies in Concrete Sewers

The changing role of the municipal water and wastewater authorities, together with the need for a sustainable maintenance treatment in the sewer systems, have been the catalysts for the integration of technical and financial information into asset management systems. This paper presents results from a cost-comparative analysis focusing on an annuities calculation for the evaluation of microbiologically induced corrosion (MIC) or biocorrosion mitigation methodologies used in the maintenance of concrete sewers. The replacement cost of deteriorated sewer concrete pipes is high, and MIC mitigation methods can be used to increase the current service life of concrete pipes. From the MIC mitigation methods that are frequently used, the authors examined those of flushing with high-pressure water (i.e., a common method used in Greece), and spraying with magnesium hydroxide slurry (MHS). The authors chose four different cities for the assessment, which presented different sewer characteristics and socioeconomic backgrounds. In addition, all methods for concrete sewer MIC mitigation were compared to the present value of replacement of sewer concrete pipes with new PVC ones. Results showed that flushing with high-pressure water is very cost demanding and should be avoided, while spraying with MHS could be a sustainable and economic solution in the long term.