Mechanism of Rubber Coagent Peroxide Cure System
Abstract Peroxide vulcanization mechanisms of curing natural and synthetic rubbers have been extensively investigated. Little work has been reported on the use of polyfunctional monomers as coagents. Utilizing a model hydrocarbon, decane, with dicumyl peroxide and a methacrylate ester monomer, the mechanism for vulcanization in polyethylene is postulated. In the absence of the monomer, the dicumyl peroxide has been shown to abstract a hydrogen from the backbone —CH2— to form a radical. This radical terminates with another radical similarly formed to produce a crosslink. With n-decane, C20 dimers are formed. On the addition of a methacrylate ester, the hydrogen abstraction appears to still take place, but the methacrylate is added to the radical. This is not a typical polymerization initiation since the chain length of the methacrylate side chain is extremely short. Depending on the concentration, it may be limited to a single addition product. Using methyl methacrylate, infrared and nuclear magnetic resolution spectra confirm this addition product under experimental conditions. A similar product was also obtained when ethylene dimethacrylate was reacted, hydrolyzed, and re-esterified to the methyl ester. Comparative products using branched hydrocarbons indicated that tertiary hydrogens were also abstracted. Comparison of IR spectra obtained in a peroxide coagent vulcanization of polyethylene indicated the lack of polymethacrylate absorption. This curve is similar to that obtained with the decane, but quite different from that obtained with a mixed polymer of polyethylene and polymethyl methacrylate or polyethylene dimethacrylate.