Distribution of Carbon Black in SBR

1978 ◽  
Vol 51 (2) ◽  
pp. 278-284 ◽  
Author(s):  
Ryo Oono

Abstract The interparticle distance between black aggregates in rubber was estimated by Fraunhofer diffraction with the mask of an electron micrograph of filled rubber. Up to 40 phr, the distribution of interpartiele distance has a sharp peak centered at 8000 A˚ with 20 phr and at 7000 A˚ with 40 phr. Above 60 phr, the interparticle distance distributes broadly in the vicinity of 4000 A˚. The size of black aggregates at 20 phr extends from 300 A˚ (one particle) to 3000 A˚, and the average diameter is 1200 A˚. Above 40 phr, black trends to aggregate more than at 20 phr, and the average diameter is about 1500–1600 A˚, the maximum diameter being 5000 A˚. In one black aggregate, there are about 40 spherical particles. The relation between the size and interparticle distance shows that isolated black aggregates are distributed in rubber under 40 phr and that at 40 phr they begin to connect partly with each other. Above 60 phr, a network of chains of black develops everywhere. The contact of black aggregates at 40 phr level corresponds to the abrupt change of physical properties of filled rubber.

1994 ◽  
Vol 67 (2) ◽  
pp. 217-236 ◽  
Author(s):  
Timothy A. Okel ◽  
Walter H. Waddell

Abstract The effectiveness of predicting rubber performance based on measured silica physical properties in silica- and carbon black-filled compounds is presented for three rubber formulations: an off-the-road tire tread, a wire coat stock and a V-belt. Correlation and regression analyses were performed using SAS software for sixteen physical properties of thirteen precipitated silicas, and sixteen rubber compound performance characteristics of the three compounds. Silica physical properties studied include various measurements of surface area and structure, particle size, pH and impurities. Rubber performance characteristics studied include cure properties and physical properties such as stress/strain, tear strength, cut growth resistance, abrasion resistance and heat build-up. The present study confirms that silica surface area is the single best predictor of the effect that varying silica physical properties have on the physical performance of cured, carbon black-filled rubber compounds containing precipitated silica. Silica structure, as measured by DBP absorption and nitrogen or mercury pore volume, is a secondary predictor of certain rubber physical properties. The confidence limits of the predictions is dependent upon the concentration of precipitated silica used in the carbon black-filled rubber compound.


1971 ◽  
Vol 44 (2) ◽  
pp. 440-478 ◽  
Author(s):  
A. R. Payne ◽  
R. E. Whittaker

Abstract Carbon black does not exist as single spherical particles but forms itself into a rodlike primary structure. These rodlike structures then form into an aggregated secondary network. This secondary network is believed to be held together by Van der Waals-London attraction forces. The decrease in shear modulus of filled rubber vulcanizates with strain is due almost certainly to these secondary forces. Special mixing techniques such as attrition of the carbon black, increased time of mixing, or the addition of chemical promoters which aim at dispersing the carbon black within the mix better are shown to decrease the value of G′0−G′∞. The absence of any modulus change with strain for unfilled vulcanizates and secondly the little change observed in values of G′0−G′∞ with increasing vulcanization of the rubber when containing the same amount of carbon black confirms that the decrease in modulus with strain amplitude is in no way associated with the gum phase of the filled vulcanizate. The similarity in behavior of carbon black filled rubbers with clay/water and clay/rubber systems indicates that the decrease in modulus with amplitude is due to the breakdown of the three dimensional filler aggregates. A number of rheological studies on clay systems has confirmed that clay particles form into rigid three dimensional structures when dispersed in a medium. Evidence for the aggregated filler structure to be held together by Van der Waals-London attraction forces comes from the reasonable agreement between the experimental values for the forces required to breakdown the carbon black aggregates in paraffin oil and the forces calculated from Van den Tempel's model for flocculated solid particles in a liquid. The successful application of a domain model to the hysteretical behavior exhibited by carbon black filled vulcanizates at low strains indicates that the carbon black structure breaks down under stress but reforms to the original state when the stress is removed. This conclusion is also supported by the similarity in behavior between filled rubbers and a dendritic crystal structure of PBNA in rubber. Under the optical microscope the PBNA is seen to break down and reform under a stress-strain cycle. The breakdown and reformation of this secondary aggregated carbon black structure increases the hysteresis in filled rubber vulcanizates. Other sources of hysteresis include viscoelasticity of the polymer, crystallization, stress-softening, and changes in network structure (e.g., breakage of weak crosslinks). These mechanisms have been discussed in depth in previous publications. Recent work has shown, however, that the strength of a rubber is dependent on the combined effect of the different hysteretical mechanisms. The breakdown and reformation of the carbon black structure at low strains in filler reinforced rubbers therefore not only affects the heat build up, transmissibility, and fatigue behavior but also influences the failure properties of the filled vulcanizate.


2015 ◽  
Vol 6 (2) ◽  
pp. 159-172 ◽  
Author(s):  
Junping Song ◽  
Lianxiang Ma ◽  
Yan He ◽  
Wei Li ◽  
Shi-Chune Yao

1989 ◽  
Vol 62 (7) ◽  
pp. 448-458
Author(s):  
Kunihiko FUJIMOTO ◽  
Tatsuhiko HATAKEYAMA

Nanomaterials ◽  
2021 ◽  
Vol 11 (1) ◽  
pp. 187
Author(s):  
Daria Chernysheva ◽  
Ludmila Pudova ◽  
Yuri Popov ◽  
Nina Smirnova ◽  
Olga Maslova ◽  
...  

A series of NiO/C nanocomposites with NiO concentrations ranging from 10 to 90 wt% was synthesized using a simple and efficient two-step method based on non-isothermal decomposition of Nickel(II) bis(acetylacetonate). X-ray diffraction (XRD) measurements of these NiO/C nanocomposites demonstrate the presence of β-NiO. NiO/C nanocomposites are composed of spherical particles distributed over the carbon support surface. The average diameter of nickel oxide spheres increases with the NiO content and are estimated as 36, 50 and 205 nm for nanocomposites with 10, 50 and 80 wt% NiO concentrations, respectively. In turn, each NiO sphere contains several nickel oxide nanoparticles, whose average sizes are 7–8 nm. According to the tests performed using a three-electrode cell, specific capacitance (SC) of NiO/C nanocomposites increases from 200 to 400 F/g as the NiO content achieves a maximum of 60 wt% concentration, after which the SC decreases. The study of the NiO/C composite showing the highest SC in three- and two-electrode cells reveals that its SC remains almost unchanged while increasing the current density, and the sample demonstrates excellent cycling stability properties. Finally, NiO/C (60% NiO) composites are shown to be promising materials for charging quartz clocks with a power rating of 1.5 V (30 min).


2012 ◽  
Vol 19 (01) ◽  
pp. 1250003
Author(s):  
JIAN CHEN ◽  
YONGZHONG JIN ◽  
JINGYU ZHANG ◽  
YAFENG WU ◽  
CHUNCAI MENG

Bound rubber in carbon black (CB) filled rubber (natural rubber (NR) and styrene–butadiene rubber (SBS)) was prepared by the solvent method. The nanomorphology of CB and rubber/CB soluble rubber was observed by atomic force microscope. The results show that high-structure CB DZ13 has a "grape cluster" structure which consists of many original particles with the grain size of about 30–50 nm. Graphitizing process of CB decreases the amount of bound rubber. The NR/DZ13 soluble rubber with island–rim structure has been obtained, where the islands are DZ13 particles and the rims around the islands are occupied by NR film. But when the graphitized DZ13 particles were used as fillers of rubber, we have only observed that some graphitized DZ13 particles were deposited on the surface of the globular-like NR molecular chains, instead of the spreading of NR molecular chains along the surface of DZ13 particles, indicating that graphitized DZ13 has lower chemical activity than ungraphitized DZ13. Especially, we have already observed an interesting unusual bound rubber phenomenon, the blocked "bracelet" structure with the diameter of about 600 nm in which CB particles were blocked in ring-shaped SBS monomer.


1993 ◽  
Vol 66 (2) ◽  
pp. 317-328 ◽  
Author(s):  
Asahiro Ahagon

Abstract Analysis is made for the origin of the mixing-induced tensile property variation of a filled rubber. Attention is paid to the hydrodynamic effect f(ϕe) of the filler, defined here as the factor to adjust the deviation of 100% modulus from the theory of rubber elasticity. For the rubbers mixed under variety of conditions, the f(ϕe)'s are calculated from the observed values of the modulus, at 25°C and 100°C, and the crosslink density. The variation of the f(ϕe) is considered to be governed by the mobility of the polymer confined in agglomerates of the filler. The mobility variation due to mixing seems to be mainly influenced by agglomerate size at 25°C, and by agglomerate size and chemical constraints at 100°C. Therefore, the f(ϕe)'s at the two temperatures are suggested to be useful measures of the state of carbon-black micro-dispersion. The extensibility of the rubbers is closely related f(ϕe). This indicates that the failure property is also governed by the mobility of the confined polymer.


1928 ◽  
Vol 1 (3) ◽  
pp. 458-464
Author(s):  
D. J. Beaver ◽  
T. P. Keller

Abstract The data presented herein show that in general the presence of oxygen on carbon black retards the rate of vulcanization in direct proportion to the amount of oxygen present and also decreases the maximum physical properties obtainable with a given amount of accelerator. The aging data show that the presence of this oxygen on the black increases the rate of aging as the amount of oxygen increases, but not in direct proportion to the per cent of this oxygen present. It can be concluded, therefore, that compounds which contain a small amount of oxygen, such as thermatomic, G black, or acetylene black, will give better aging stocks than compounds containing higher amounts of oxygen such as lampblack and standard channel blacks. No correlation could be found between the acetone extract, iodine adsorption, or oil adsorption, and the effect of these blacks on the rate of cure or aging.


2017 ◽  
Vol 41 (1) ◽  
Author(s):  
Delmar Santin ◽  
Marcelino Breguez Gonçalves Sobrinho ◽  
Angélica de Cássia Oliveira Carneiro ◽  
Eliziane Luiza Benedetti ◽  
Nairam Félix de Barros

ABSTRACT In mate crop, the commercial part consists of leaves and thin branches, while the large branches (LB) are considered unused residues and left in the field, although they may have potential for use as energy. The objective of this paper was to evaluate the influence of phosphorus fertilization and harvest interval in productivity of mate large branches and in their physical and energetic properties, as well as in derived briquettes. In a seven-year-old plantation, doses of 0, 20, 40, 80, 160 and 320 kg.ha-1 of P2O5 were applied considering harvest intervals of 12, 18 and 24 months. Dry mass, average diameter, P content, and physical and energetic properties of LB were determined. With LB, after its transformation into particles and briquetting, physical and energetic properties were determined, as well as P availability in soil. The phosphorus fertilization increased LB productivity in larger harvest intervals, increasing the amount of energy produced per unit of area, but did not change basic density and gross calorific value of wood. Mate harvest intervals did not affect the apparent density and calorific value of briquettes produced by LB. LB harvested at intervals of 18 and 24 months produced wood with higher basic density and gross calorific value. LB or briquettes have adequate energetic and physical properties, being technically a plant residue with great potential for use as energy.


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