The Influence of Accelerators on EPDM Vulcanizate Structure
Abstract This study of vulcanization has revealed that in low unsaturation EPDM elastomers prepared with ethylidenenorbornene— 1. Stearic acid can be a useful additive for vulcanization. Increasing concentration in the range 0-4 phr leads to faster curing and reduced polysulfidic crosslink concentration at a given crosslink density. 2. Low sulfur and low sulfur/accelerator ratio and/or prolonged curing times are required to generate vulcanizates containing low percentages of polysulfidic crosslinks. 3. At identical crosslink densities, high temperature cures display a lower level of polysulfidic crosslinks than low temperature cures. However, olefin utilization in crosslinking is generally better with low temperature curing. 4. At high sulfur levels, variations in crosslink type distribution resulting from accelerator changes tend to disappear. 5. Mixed acceleration—a dialkylthiocarbamic acid derivative and an accelerator having the benzothiazolylthio radical—appear best suited for the combination of maximizing cure rate and producing stable (lower sulfur rank) crosslinks. Taken together with other information, the results of this study lead to the suggestion that: 6. The stability of the basic accelerator nucleus is influential both on cure rate and on the ability to generate stable crosslinks. 7. The exact structure and concentration of the olefinic moieties present in the polymer have at least as much bearing on the detailed outcome of the vulcanization process as do changes in accelerator. 8. A useful accelerator for these rubbers resulting in the production of vulcanizates containing a high concentration of low rank sulfur crosslink might derive from a MBT type synthesis based on a properly ringalkylated aniline. 9. Some effort devoted to the study of chemicals which may not accelerate crosslinking but could participate in the crosslink shortening process would appear worthwhile.