Brass Powder in Rubber Vulcanizates. The Effect on Adhesion

1982 ◽  
Vol 55 (4) ◽  
pp. 1170-1179 ◽  
Author(s):  
C. R. Parks

Abstract Natural rubber vulcanizates loaded with brass powder showed an increase in crosslinking (by swelling measurements), indicating an interaction or bonding between the rubber and brass. Techniques previously employed with reinforcing fillers such as carbon black were used to evaluate the effect of brass on adhesion. The addition of brass powder decreased the scorch time and optimum cure time indicating that the rubber immediately surrounding the brass was being cured at a faster rate. Copper powder, on the other hand, inhibited the cure completely. When exposed to air or oxygen, even small amounts of brass catalyzed oxidation of the rubber.

2019 ◽  
Vol 1 (1) ◽  
pp. 12-21 ◽  
Author(s):  
Indra Surya ◽  
Nabil Hayeemasae

The reinforcement of natural rubber (NR) and epoxidized natural rubbers (ENRs) with silica or carbon black (CB) by using a semi-efficient sulfur accelerated vulcanization system has been carried out. It was found that silica caused a longer in cure time compared to CB and due to the dissimilarity of their surface chemistry, it was also found that silica and CB caused the difference in reinforcement effect to those rubbers. Silica caused in filled-vulcanizates of those rubbers with a higher modulus and lower tensile strength compared to their unfilled ones. On the other hand, CB caused enhancements in both modulus and tensile to those rubbers. The investigation on reinforcing efficiencies of those fillers on the rubbers found that the higher reinforcing efficiency of CB was attributed to its better degree of filler dispersion when compared to silica.


1949 ◽  
Vol 22 (3) ◽  
pp. 812-819 ◽  
Author(s):  
N. L. Catton ◽  
D. C. Thompson

Abstract Reinforcement of elastomers with fillers has generally been measured by physical properties, such as tension stress-strain, tear resistance, hardness, and compression modulus. To a more limited extent, swelling in solvents has been recognized as associated with reinforcement. In natural-rubber vulcanizates it has been demonstrated that reinforcing fillers impart greater resistance to solvents and oils than do nonreinforcing types. Addition of the latter gives only the reduction in swelling attributable to elastomer dilution. In the case of Neoprene vulcanizates, Catton and Fraser reported that fillers function only as elastomer diluents and that those fillers commonly considered as of the reinforcing type impart no greater resistance to solvents than the nonreinforcing type. More recently, however, Buist and Mottram, in describing the effects of carbon blacks on the physical properties of natural rubber and Neoprene, reported that with both of these elastomers compounds containing thermal type carbon black gave slightly greater swelling in benzene than compounds containing equal loadings of other types of carbon black. With Neoprene, they reported good correlation between moduli and swelling characteristics.


2017 ◽  
Vol 751 ◽  
pp. 332-336 ◽  
Author(s):  
Sarawut Prasertsri ◽  
Sansanee Srichan

This research aimed to investigate the possibility of pyrolytic carbon black (PCB) used as filler in natural rubber (NR) and its effect on Mooney viscosity, cure characteristics and mechanical properties compared with commercial carbon black (N774). The results revealed that Mooney viscosity, stiffness and heat build-up tended to increase with increasing both PCB and N774 loading, whereas elongation at break decreased. However, the maximum tensile and tear strengths appeared at the optimum filler loading for both PCB and N774. At similar filler content, PCB-filled NR compounds have higher cure time, heat build-up and thermal resistance. Nevertheless, they exhibited lower Mooney viscosity and mechanical properties compared to N774-filled NR. Finally, it can be concluded that PCB could be utilized as filler in NR compound to act as semi-reinforcing filler and was classified as a filler to reduce costs.


2017 ◽  
Vol 266 ◽  
pp. 172-176
Author(s):  
Pattarawadee Maijan ◽  
Nitinart Saetung ◽  
Wisut Kaewsakul

Mixing behaviors of the compounds filled with different reinforcing fillers were studied in correlation with compound and vulcanizate properties. Four filler systems were used including: 1) silica plus small amount of silane coupling agent; 2) carbon black; 3) pre-modified silica; and 4) silica+silane-carbon black mixed one. The results have shown that silica provides longer optimum cure time and shorter cure rate than carbon black due to accelerator adsorption on silica surface. In addition, owing to highly polar nature on silica surface the silica-based compounds show rather high viscosity, attributed to stronger filler-filler interaction as can be confirmed by Payne effect and reinforcement index. However, the commercial surface treatment or pre-modified form of silica shows superior properties than in-situ modification of silica by silane during mixing, while it gives comparable properties to carbon black-based compound. Tensile properties of vulcanizates show a good correlation with the basic properties of their compounds.


1967 ◽  
Vol 40 (3) ◽  
pp. 866-882 ◽  
Author(s):  
M. Porter

Abstract The degree to which HAF black restricts the swelling of natural rubber vulcanizates in n-decane has been determined using a vulcanizing system in which the stoichiometry of crosslinking is unaffected by the carbon black. The dependence of the degree of restriction, as measured by the ratio of the volume fractions of rubber in the filled and unfilled vulcanizates swollen to equilibrium, on the concentration of carbon black follows an exponential relationship previously proposed by Lorenz and Parks. This is found to be equivalent to a simple linear relationship between the apparent and actual crosslink concentrations: napparent/nactual=1+Kϕ, where K is a constant characteristic of the filler and φ is its volume fraction in the vulcanizate. The relation has been used to determine actual crosslink concentrations in filled natural rubber vulcanizates. HAF black is found to cause increases of up to 25 per cent in the yield of polymer to polymer crosslinks in conventional sulfur vulcanizing systems, accompanied by changes in rate of cure and of crosslink reversion. All these are small compared with the effect of the filler on many physical properties.


1961 ◽  
Vol 34 (2) ◽  
pp. 588-599 ◽  
Author(s):  
G. A. Blokh ◽  
Ch. L. Melamed

Abstract The experimental data collected on the interaction of active centers of carbon black with the rubber on the one hand and of the active centers of carbon black with the sulfur and accelerators, and also with the antioxidants, on the other hand, provide a sound basis for belief that the problem of reinforcement of rubber by active fillers in the process of vulcanization cannot be explained from the physical aspect alone. The facts indicate the considerable importance of the chemical reactions between the active groups of carbon black and the compounding ingredients in the course of vulcanization.


2002 ◽  
Vol 75 (5) ◽  
pp. 935-942 ◽  
Author(s):  
G. R. Hamed ◽  
N. Rattanasom

Abstract Tensile strengths, σb, of gum and N115-filled natural rubber test pieces, with and without edge pre-cuts, have been determined. At low crosslink density, the regular (uncut) σb of filled and gum vulcanizates is similar. However, at high crosslink density, the gum NR becomes brittle, while the corresponding filled rubber remains strong and resistant to cut growth. It is proposed that the tightly linked gum does not strain-crystallize appreciably during stretching, but that its filled counterpart does. Carbon black appears capable of inducing crystallization in a network that alone remains amorphous during extension. Filled vulcanizates of various crosslink densities have similar normal tensile strengths ( ≈ 30 MPa), but strengths differ, sometimes more than twofold, if a pre-cut is present. Lightly crosslinked specimens containing a small cut have strengths that depend very weakly on cut size, c. Furthermore, these develop long longitudinal cracks from which catastrophic rupture initiates. With larger cuts, strength decreases more rapidly with increasing c, there is less longitudinal crack growth, and rupture initiates near the original cut tip. In contrast, the strength of a highly crosslinked vulcanizate is sensitive to small cuts and test pieces exhibit minimal longitudinal cracking before failure.


2013 ◽  
Vol 812 ◽  
pp. 138-144 ◽  
Author(s):  
Mohamed Rahmah ◽  
Wan Zain Norazira ◽  
Shafie Nur Ashyikin ◽  
Mohd Nurazzi Norizan

Recently, aromatic oil (AO) is one of the substances that is typically used as a processing aid especially for high filler loadings in formulating rubber compound. Aromatic oil has disadvantages in that, it is hazardous to environment, toxic and has been labeled as carcinogenic. In this research, an epoxidised oil (EO) and aromatic oil were used to investigate the effect incorporation of oil onto the SBR/NR natural rubber vulcanizates (NR). From the result obtained, EO showed shorter cure time and scorch time as the oil loading were increased up to 20 pphr of EO. Physical properties such as hardness and rebound resilience of NR/EO vulcanisate were also investigated upon exposure to different humidity level in humidity chamber. At room temperature, the hardness of EO loading onto the SBR/NR vulcanisate is lower than AO loadings. Hardness was slightly decreased with increasing rate of humidity. There is great difference in hardness and rebound resilience values between AO and EO. Both hardness and rebound resilience were not affected by humidity. This implies the existence of good filler interaction with EO and rubber which do not impart changes in the hardness and resilience properties of rubber compound. Epoxidised oil has great promising potential to replace the carcinogenic aromatic oil as it has good overall performance and renewable in nature .


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