Polymer Flow Behavior from Multispeed Viscometry
Abstract A practical viscometric technique has been developed for measuring flow of commercial elastomeric and thermoplastic materials at processing temperatures. A standard procedure for testing bulk polymer samples in a modified shearing disk Mooney viscometer with rotor speeds from .05 to 77 rpm is described in detail. Research, development or process control personnel can rapidly convert viscometer torque dial readings at the various rotor speeds to an isothermal flow curve in absolute units of shear stress and rate of shear by either of two methods shown by examples. Total time to test a polymer sample and plot the flow curve is less than one hour. Representative flow curves illustrate how polymers with essentially equivalent ML-4 @ 212° F can have large differences in flow at processing conditions. A set of isothermal flow curves covering a desired temperature range provides an excellent estimate of processing behavior over a range of temperatures. Numerical determination of the thermal dependence of flow is easily evaluated in terms of activation energy at constant shearing stress, constant rate of shear, or constant viscosity. Activation energy is a useful constant for characterization of non-Newtonian polymer flow.