Development of Friction Material and Quantitative Analysis for Hot Spot Phenomenon in Wet Clutch System

2007 ◽  
Author(s):  
Tadashige Hirano ◽  
Kenji Maruo ◽  
Xiaoming Gu ◽  
Tamotsu Fujii
Keyword(s):  
Quantitative Analysis ◽  
Hot Spot ◽  
Friction Material ◽  
Clutch System ◽  
Wet Clutch

Frictionally Excited Thermoelastic Instability in Automotive Drum Brakes

1999 ◽  
Vol 122 (4) ◽  
pp. 849-855 ◽  
Author(s):  
Kwangjin Lee
Keyword(s):  
Coefficient Of Friction ◽  
Material Properties ◽  
Critical Speed ◽  
Hot Spot ◽  
Frictional Heating ◽  
Friction Material ◽  
Thermoelastic Instability ◽  
Critical Speeds ◽  
Drum Brake ◽  
The Coefficient Of Friction

Thermoelastic instability in automotive drum brake systems is investigated using a finite layer model with one-sided frictional heating. With realistic material properties of automotive brakes, the stability behavior of the one-sided heating mode is similar to that of the antisymmetric mode of two-sided heating but the critical speed of the former is higher than that of the latter. The effects of the friction coefficient and brake material properties on the critical speeds are examined and the most influential properties are found to be the coefficient of friction and the thermal expansion coefficient of drum materials. Vehicle tests were performed to observe the critical speeds of the drum brake systems with aluminum drum materials. Direct comparisons are made between the calculation and measurement for the critical speed and hot spot spacing. Good agreement is achieved when the critical speeds are calculated using the temperature-dependent friction material properties and the reduced coefficient of friction to account for the effect of intermittent contact. [S0742-4787(00)01503-4]

The influence of repeated high-energy engagements on the permeability of a paper-based wet clutch friction material

2017 ◽  
Vol 231 (12) ◽  
pp. 1574-1582
Author(s):  
Niklas Lingesten ◽  
Pär Marklund ◽  
Erik Höglund
Keyword(s):  
High Energy ◽  
Friction Material ◽  
Sliding Surface ◽  
Steel Core ◽  
Interface Surface ◽  
Clutch Engagement ◽  
Wet Clutch ◽  
Oil Flow ◽  
Contradictory Behavior ◽  
Test Cells

The behavior of a wet clutch during engagement is of great importance to the durability of the clutch and the drivability of a vehicle. While many different factors influence the engagement behavior, the focus of this paper is to investigate only one factor, the permeability of the wet clutch friction material. Two test cells for measuring the permeability of friction material mounted on clutch discs have been developed. The test cells were then used to examine the effect of clutch material ageing through clutch engagement on the permeability of the material. The tests were performed on full size friction discs including the steel core prior and subsequent to testing in a wet clutch engagement test rig. The ability of the friction material to allow for oil flow both through the sliding surface layer and the bulk of the material was measured. The results indicate that repeated clutch engagements will increase the bulk permeability. However, the repeated engagements will decrease the ability to pass fluid through the friction material sliding surface. This contradictory behavior could be explained by a combination of an increase in pore size through repeated compression and the surface glaze clogging of the friction interface surface pores.

On the Formation of Hot Spots in Wet Clutch Systems

2001 ◽  
Vol 124 (2) ◽  
pp. 336-345 ◽  
Author(s):  
J. Y. Jang ◽  
M. M. Khonsari
Keyword(s):  
Hot Spots ◽  
Friction Material ◽  
Mechanical Seal ◽  
Comprehensive Model ◽  
Governing Equations ◽  
Thermoelastic Instability ◽  
Wet Clutch ◽  
Special Case

A comprehensive model is developed for analyzing the onset of thermoelastic instability in a wet clutch. For this purpose, appropriate governing equations are derived that take into account the porosity and deformability of the friction material. The effect of the thickness of the separator disk and that of the friction material are also included. The model is general and can be used to describe TEI in a variety of other systems such as in a mechanical seal, as a special case. A series of simulations are presented that predict the thermoelastic behavior of a wet clutch from an instability viewpoint.

NUMERICAL AND FINITE ELEMENT CONTACT TEMPERATURE ANALYSIS OF FRICTION MATERIAL ’S TYPE EFFECT ON A THERMAL TRANSIENT BEHAVIOR OF A SINGLE-DISC DRY CLUTCH

Tribologia ◽  
2018 ◽  
Vol 271 (1) ◽  
pp. 35-43 ◽  
Author(s):  
Majid Habeb FAIDH-ALLAH
Keyword(s):  
Finite Element ◽  
Transient Behavior ◽  
Friction Material ◽  
Sliding Velocity ◽  
Friction Materials ◽  
Clutch System ◽  
Friction Clutch ◽  
Dry Clutch ◽  
Element Technique ◽  
Contact Temperature Analysis

The sliding period is considered a critical period in the lifetime of friction clutches, because most failures occur during this period. High temperatures due to sliding velocity will appear on the contacting surfaces of the friction clutch system (e.g., in single -disc clutch are pressure plate, clutch discs and flywheel). The finite element technique has been developed to investigate the effect of the type of friction material (material properties) on the transient thermoelastic behaviour of a single-disc dry clutch. Two types of friction materials are used in this work: organic and sintered friction materials. Axisymmetric models are developed to simulate a friction clutch system (single disc with two effective sides). The results represent the comparisons between organic and sintered friction discs, behaviours during slipping periods in clutches.

scholarly journals Nonlinear system-identification of the filling phase of a wet-clutch system

2011 ◽  
Vol 19 (12) ◽  
pp. 1506-1516 ◽  
Author(s):  
W.D. Widanage ◽  
J. Stoev ◽  
A. Van Mulders ◽  
J. Schoukens ◽  
G. Pinte
Keyword(s):  
System Identification ◽  
Nonlinear System ◽  
Nonlinear System Identification ◽  
Clutch System ◽  
Wet Clutch ◽  
Filling Phase

A Numerical Study on the Influence of Grooves on Heat Transfer Performance of Wet Clutch

2012 ◽  
Vol 249-250 ◽  
pp. 517-522 ◽  
Author(s):  
Yu Long Lei ◽  
Jie Tao Wen ◽  
Xing Zhong Li ◽  
Cheng Yang
Keyword(s):  
Heat Transfer ◽  
Numerical Study ◽  
Three Dimensional ◽  
Friction Material ◽  
Navier Stokes ◽  
Navier Stokes Equation ◽  
Linear Distribution ◽  
Exchange Performance ◽  
Wet Clutch ◽  
Oil Flow

In order to evaluate the efficacy of grooves on cooling performance of wet clutch, a numerical analysis based on the computational fluid dynamics (CFD) code FLUENT is presented in this study. This analysis is based on the numerical solution of the three-dimensional Navier-Stokes equation, coupled with the energy equation in the flow and the heat conduction equations in the friction material and the core disk. The turbulence characteristics were predicted using RNGk-ε model. The flow field and temperature distributions in radial grooves are obtained. It is shown that radial grooves possess the highest heat exchange performance at the entrance and is not linear distribution in the radial direction and cooling oil flow has a little effect on the highest temperature of friction plate. With the developed analysis method, it is possible to easily and quickly investigate the heat transfer behaviour of wet cluth with groove patterns.

scholarly journals Micromechanical model of dry friction hybrid polymer composite clutch facings

2019 ◽  
Vol 4 (1) ◽  
pp. 335-340
Author(s):  
Roland Biczó ◽  
Gábor Kalácska
Keyword(s):  
Dry Friction ◽  
Micromechanical Model ◽  
Friction Material ◽  
Hybrid Polymer ◽  
Mechanical Stiffness ◽  
Clutch System ◽  
Friction Clutch ◽  
Dry Friction Clutch ◽  
Hybrid Polymer Composite ◽  
Tribological Contact

Modelling the complex coupled thermomechanical and tribological contact of a dry friction clutch system between cast iron flywheel and scatter-wound hybrid composite clutch facing requires a thought through investigation of the friction material properties and behaviour. Challenges of the creation of a mechanical stiffness matrix for such a complex material are described in this paper along with simplification ideas and solutions.

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