Packaging of High Brightness, Big-Chip LEDs
A common approach for designing HB-LEDs into a variety of lighting systems is to arrange an array of many emitters over a large area in order to provide the required photometric flux. In certain applications, this common approach of arraying a large number of small chip LEDs introduces a number of challenges that can be solved by using a single package of big-chip LEDs with enough light output to meet the system requirements. This presentation will discuss package design for big-chip LEDs, compared to an array of many small emitter packages. In addition to big-chip package design, the impact on system design including optics, drivers, thermals, reliability, and form factor will be addressed. For illustration, a reference example will be presented in detail, consisting of an easy to use plug and play single package with 36mm2 of emitting area capable of up to 6000 lumens.