scholarly journals The influence of pigment proportions and calendering of coated paperboards on dot gain

2019 ◽  
Vol 51 (2) ◽  
pp. 212-218
Author(s):  
S. Sönmez ◽  
Ö. Özden

Dot gain is called Tone Value Increase (TVI). Low dot gain and rounder dot shape are important properties to obtain a good print. Dot gain is a measure of how much extra weight a given percent dot or tone has gained on the final printed substrate by comparison to the actual dot area on a press plate. Dot gain value depends on many factors. The interactions of paper, ink and press conditions are important determinates for a good print. In addition, the pigment coating process and calendering conditions have a significant effect on the printability of paperboards. Pigment coating formulations including mineral pigments, binders and additives improve the gloss, brightness, opacity and smoothness of the paperboards. As a result, print quality of paperboards increase. A uniform paperboard surface is needed to obtain a high quality surface smoothness after the coating process. High surface smoothness improves the uniformity of the dot shape and size. Pigment coating formulation parameters; pigment selection, binder selection and binder level influence print quality. The aims of this study - pigment selection and ratio - are to determine the effect on dot gain in lithography printing. To this aim, base paperboards were coated using five pigment coating formulations which included different combinations of kaolin, calcium carbonate and titanium dioxide pigment with a styrene\n-butyl acrylate copolymer binder using a bar application. After coating, the samples were air-dried overnight under TAPPI conditions. Then, half of the coated-paperboards were calendered. Tone scales from 1 to 100 % were offset printed using black ink on the uncalendered and calenderedcoated paperboards. Then, from the printed tone scale, the tone area values were measured with the Gretagmacbeth Spectrolino spectrophotometer. These values showed that pigment coating improved the surface optical and physical properties of paperboards. After calendering, the roughness values of coated paperboards decreased. In addition, the obtained dot and line sharpness on calendered-coated paperboards were better than on uncalenderedcoated paperboards. However, the dot gain values of calendered-coated paperboards had fewer dot gains than uncalendered-coated paperboards. It was established that the variation of pigment proportions in the coating formulations had no significant effect on dot gain.

2018 ◽  
Author(s):  
Jordan T. Sutton ◽  
Kalavathy Rajan ◽  
David P. Harper ◽  
Stephen Chmely

Generating compatible and competitive materials that are environmentally sustainable and economically viable is paramount for the success of additive manufacturing using renewable materials. We report the successful application of renewable, modified lignin-containing photopolymer resins in a commercial stereolithography system. Resins were fabricated within operable ranges for viscosity and cure properties, using up to 15% modified lignin by weight with the potential for higher amounts. A four-fold increase in ductility in cured parts with higher lignin concentration is noted as compared to commercial SLA resins. Excellent print quality was seen in modified lignin resins, with good layer fusion, high surface definition, and visual clarity. These materials can be used to generate new products for additive manufacturing applications and help fill vacant material property spaces, where ductility, sustainability, and application costs are critical.


2018 ◽  
Author(s):  
Jordan T. Sutton ◽  
Kalavathy Rajan ◽  
David P. Harper ◽  
Stephen Chmely

Generating compatible and competitive materials that are environmentally sustainable and economically viable is paramount for the success of additive manufacturing using renewable materials. We report the successful application of renewable, modified lignin-containing photopolymer resins in a commercial stereolithography system. Resins were fabricated within operable ranges for viscosity and cure properties, using up to 15% modified lignin by weight with the potential for higher amounts. A four-fold increase in ductility in cured parts with higher lignin concentration is noted as compared to commercial SLA resins. Excellent print quality was seen in modified lignin resins, with good layer fusion, high surface definition, and visual clarity. These materials can be used to generate new products for additive manufacturing applications and help fill vacant material property spaces, where ductility, sustainability, and application costs are critical.


2012 ◽  
Vol 549 ◽  
pp. 601-604
Author(s):  
Yan Zhang ◽  
Tie Qing Su

For high print quality, halftone dots should have minimal dot gain and sharp, circular edges, the receiving surface must have a line, high-porosity structure and be hydrophilic. Paper surface chemistry requirements for good inkjet print quality are so unconventional that new paper grades for printing should be specially designed. In this paper, the printability, coating structure and the color reproduction after printing of coated paper was studied.


2018 ◽  
Author(s):  
Jordan T. Sutton ◽  
Kalavathy Rajan ◽  
David P. Harper ◽  
Stephen Chmely

Generating compatible and competitive materials that are environmentally sustainable and economically viable is paramount for the success of additive manufacturing using renewable materials. We report the successful application of renewable, modified lignin-containing photopolymer resins in a commercial stereolithography system. Resins were fabricated within operable ranges for viscosity and cure properties, using up to 15% modified lignin by weight with the potential for higher amounts. A four-fold increase in ductility in cured parts with higher lignin concentration is noted as compared to commercial SLA resins. Excellent print quality was seen in modified lignin resins, with good layer fusion, high surface definition, and visual clarity. These materials can be used to generate new products for additive manufacturing applications and help fill vacant material property spaces, where ductility, sustainability, and application costs are critical.


2015 ◽  
Vol 1124 ◽  
pp. 76-82
Author(s):  
Tomas Solny ◽  
Jiri Masilko ◽  
Jiří Švec ◽  
Iva Kolarova ◽  
Jiri Kratochvil ◽  
...  

This study deals with stability and quality of surface treatment of concrete roof tiles, considering the use of special inorganic binders spraying onto freshly prefabricated surface of concrete roof tiles. Their application leads to smoothing of surface defects generated from previous processing. Method of applying the coating is discussed in this work among with stability study of styrene-acrylate cement mixtures. Impact of presence of selected styrene-acrylate copolymer onto the hydration of cement is evaluated, in order to verify, for how long could be prepared mixture used for treating freshly fabricated surface of concrete roof tiles. Pull-off tests results after freeze-thaw test are further presented in this study to verify designed coating process properties.


2020 ◽  
Vol 10 (1) ◽  
Author(s):  
Ka Ming Law ◽  
Sujan Budhathoki ◽  
Smriti Ranjit ◽  
Franziska Martin ◽  
Arashdeep S. Thind ◽  
...  

Abstract Superconducting resonators with high quality factors have been fabricated from aluminum films, suggesting potential applications in quantum computing. Improvement of thin film crystal quality and removal of void and pinhole defects will improve quality factor and functional yield. Epitaxial aluminum films with superb crystallinity, high surface smoothness, and interface sharpness were successfully grown on the c-plane of sapphire using sputter beam epitaxy. This study assesses the effects of varying substrate preparation conditions and growth and prebake temperatures on crystallinity and smoothness. X-ray diffraction and reflectivity measurements yield extensive Laue oscillations and Kiessig thickness fringes for films grown at 200 °C under 15 mTorr Ar, indicating excellent crystallinity and surface smoothness; moreover, an additional substrate preparation procedure which involves (1) a modified substrate cleaning procedure and (2) prebake at 700 °C in 20 mTorr O2 is shown by atomic force microscopy to yield nearly pinhole-free film growth while maintaining epitaxy and high crystal quality. The modified cleaning procedure is environmentally friendly and eliminates the acid etch steps common to conventional sapphire preparation, suggesting potential industrial application both on standard epitaxial and patterned surface sapphire substrates.


2012 ◽  
Vol 602-604 ◽  
pp. 1617-1623
Author(s):  
Na Xiao ◽  
Jun Wen Pu

The intention of this paper is to review of some recent innovative novelties about paper and board pigment coating raw materials. First an overview is given of “traditional” coating raw materials and the coating process. Then new starch based pigments and binders as well as novel plastic pigments are reviewed regarding their effect on coated paper properties. Finally it is concluded that further innovations and research are needed.


2018 ◽  
Author(s):  
Jordan T. Sutton ◽  
Kalavathy Rajan ◽  
David P. Harper ◽  
Stephen Chmely

Generating compatible and competitive materials that are environmentally sustainable and economically viable is paramount for the success of additive manufacturing using renewable materials. We report the successful application of renewable, modified lignin-containing photopolymer resins in a commercial stereolithography system. Resins were fabricated within operable ranges for viscosity and cure properties, using up to 15% modified lignin by weight with the potential for higher amounts. A four-fold increase in ductility in cured parts with higher lignin concentration is noted as compared to commercial SLA resins. Excellent print quality was seen in modified lignin resins, with good layer fusion, high surface definition, and visual clarity. These materials can be used to generate new products for additive manufacturing applications and help fill vacant material property spaces, where ductility, sustainability, and application costs are critical.


2018 ◽  
Vol 16 (3) ◽  
pp. 137-143 ◽  
Author(s):  
Cem Aydemir ◽  
Semiha Yenidoğan ◽  
Arif Karademir ◽  
Emine Arman Kandirmaz

Introduction: Printing inks oil selection is related to the desired nature of the varnish in the ink production. Petroleum-derived mineral oils and vegetable oils can be used in offset inks. Methods: In this study, the behaviors of vegetable- and mineral oil-based inks on uncoated and coated paper surfaces were investigated in terms of printability. Solid tone test prints were done with offset printing of these inks. Print gloss of the printed samples was measured and a light fastness test was implemented on these samples in order to determine the resistance to fading. Absorption behavior and contact angles of the ink-printed films on the test papers were measured with the sessile water drop method depending on time, and surface energies were calculated. Results: On both paper types, linseed–soybean oil-based vegetable ink gave the highest brightness value. The lowest print gloss results on the paper were obtained from soybean oil-based inks. The lowest color change was recorded with mineral oil-based inks on gloss-coated papers. According to the ink-film–surface relation, when the contact angle is high, surface energy decreases and the absorbency of the ink-film is lower. Conclusions: In this study, the behaviors of vegetable- and mineral oil-based inks on different paper surfaces, and the effect on the quality of printability as well as differences, have been evaluated, taking environmental and health factors into consideration.


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